Cylinder Head: Installation

2004 Ford Focus ZX3, 2.3 Z, StandardSECTION Installation
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths.
  1. Clean the cylinder head gasket surfaces with metal surface cleaner.
  2. Apply silicone gasket and sealant to the locations shown.
    Fig 1: Identifying Silicone Gasket And Sealant Location
    G03897827Courtesy of FORD MOTOR CO.
  3. Install a new head gasket.
    Fig 2: Installing Head Gasket
    G04035546Courtesy of FORD MOTOR CO.
  4. NOTE: The cylinder head bolts are torque-to-yield and must not be reused. New cylinder head bolts must be installed.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.