Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSFORD2004EXPLORER 2WD V6-4.0L VIN EREPAIR AND DIAGNOSISWINDOWS AND GLASSWINDOWSWINDOW GLASSLIFTGATE WINDOW GLASSSERVICE AND REPAIR
2004 Ford Explorer 2WD V6-4.0L VIN E
Liftgate Window Glass: Service and Repair
2004 Ford Explorer 2WD V6-4.0L VIN ESECTION Service and Repair
LIFTGATE WINDOW GLASS
REMOVAL
1. If installing a new liftgate window glass, remove the rear wiper motor.
2. Remove the parts in the order indicated in the illustration and table.
Item 1: Liftgate Trim Panel Removal Note
1. Position the liftgate trim panel aside to access the electrical connection and the liftgate window glass nuts.
Item 3: Liftgate Window Glass Struts Removal Note
1. CAUTION: Open and support the liftgate glass before removing the liftgate window glass struts.
To avoid breaking the liftgate window glass, disconnect the liftgate window glass struts from the liftgate glass before disconnecting the strut from the liftgate.
2. If only removing the hinges, carefully close the liftgate window glass, and make sure the striker is engaged in the latch.
Item 5: Liftgate Window Glass Removal Note
1. CAUTION: Be sure not to scratch the applique located at the bottom of the glass.
With the help of an assistant, remove the liftgate window glass.
Item 6: Liftgate Window Glass Hinge-to-Glass Nut Removal Note
1. If only removing the hinges, install one hinge at a time.
INSTALLATION
1. NOTE: Transfer components as necessary.
To install, reverse the removal procedure.
Item 6: Liftgate Window Glass Hinge-to-Glass Nut Installation Note
1. When installing the liftgate window glass hinge-to-glass nuts, apply Threadlock 262 into the hinge-to-glass bolt hole, making sure that the threadlock is on the threads.
REMOVAL
1. If installing a new liftgate window glass, remove the rear wiper motor.
2. Remove the parts in the order indicated in the illustration and table.
Item 1: Liftgate Trim Panel Removal Note
1. Position the liftgate trim panel aside to access the electrical connection and the liftgate window glass nuts.
Item 3: Liftgate Window Glass Struts Removal Note
1. CAUTION: Open and support the liftgate glass before removing the liftgate window glass struts.
To avoid breaking the liftgate window glass, disconnect the liftgate window glass struts from the liftgate glass before disconnecting the strut from the liftgate.
2. If only removing the hinges, carefully close the liftgate window glass, and make sure the striker is engaged in the latch.
Item 5: Liftgate Window Glass Removal Note
1. CAUTION: Be sure not to scratch the applique located at the bottom of the glass.
With the help of an assistant, remove the liftgate window glass.
Item 6: Liftgate Window Glass Hinge-to-Glass Nut Removal Note
1. If only removing the hinges, install one hinge at a time.
INSTALLATION
1. NOTE: Transfer components as necessary.
To install, reverse the removal procedure.
Item 6: Liftgate Window Glass Hinge-to-Glass Nut Installation Note
1. When installing the liftgate window glass hinge-to-glass nuts, apply Threadlock 262 into the hinge-to-glass bolt hole, making sure that the threadlock is on the threads.
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.