Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSFORD2004EXCURSION 2WD V10-6.8L VIN SREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINAUTOMATIC TRANSMISSION/TRANSAXLETESTING AND INSPECTIONCOMPONENT TESTS AND GENERAL DIAGNOSTICS4R100COMPONENT TESTSTORQUE CONVERTER DIAGNOSIS
2004 Ford Excursion 2WD V10-6.8L VIN S
Torque Converter Diagnosis
2004 Ford Excursion 2WD V10-6.8L VIN SSECTION Torque Converter Diagnosis
Torque Converter Diagnosis
Prior to torque converter replacement, all diagnostic procedures must be followed. This is to prevent the unnecessary installation of new or remanufactured torque converters. Only after a complete diagnostic evaluation can the decision be made to install new or remanufactured torque converters.
NOTE: If equipped, turn the power take-off unit off for correct test results. For a description of PTO operation, refer to Transmission Electronic Control System. Transmission Electronic Control System
During PTO operation, the on-board diagnostics will be disabled. However, the circuit checks made by the diagnostic system and the FMEM will continue. The PTO must be turned off to do on-board diagnostics.
Begin with the normal diagnostic procedures as follows:
1. Preliminary Inspection.
2. Know and Understand the Customer's Concern.
3. Verify the Concern - Carry out the Torque Converter Clutch Operation Test. Torque Converter Operation Test
4. Carry out Diagnostic Procedures.
^ Run on-board diagnostics. Refer to On-Board Diagnostics with scan tool. On-Board Diagnostics With Scan Tool
^ Repair all non-transmission-related DTCs first.
^ Repair all transmission DTCs.
^ Rerun on-board diagnostics to verify repair.
^ Carry out Line Pressure Test. Line Pressure Test
^ Carry out Stall Speed Test. Stall Speed Test
^ Carry out Diagnostic Routines.
^ Use the Diagnosis by Symptom Index to locate the appropriate routine that best describes the symptom(s). The routine will list all possible components that may cause or contribute to the symptom. Check each component listed. Diagnose and repair as required, before repairing the torque converter.
Prior to torque converter replacement, all diagnostic procedures must be followed. This is to prevent the unnecessary installation of new or remanufactured torque converters. Only after a complete diagnostic evaluation can the decision be made to install new or remanufactured torque converters.
NOTE: If equipped, turn the power take-off unit off for correct test results. For a description of PTO operation, refer to Transmission Electronic Control System. Transmission Electronic Control System
During PTO operation, the on-board diagnostics will be disabled. However, the circuit checks made by the diagnostic system and the FMEM will continue. The PTO must be turned off to do on-board diagnostics.
Begin with the normal diagnostic procedures as follows:
1. Preliminary Inspection.
2. Know and Understand the Customer's Concern.
3. Verify the Concern - Carry out the Torque Converter Clutch Operation Test. Torque Converter Operation Test
4. Carry out Diagnostic Procedures.
^ Run on-board diagnostics. Refer to On-Board Diagnostics with scan tool. On-Board Diagnostics With Scan Tool
^ Repair all non-transmission-related DTCs first.
^ Repair all transmission DTCs.
^ Rerun on-board diagnostics to verify repair.
^ Carry out Line Pressure Test. Line Pressure Test
^ Carry out Stall Speed Test. Stall Speed Test
^ Carry out Diagnostic Routines.
^ Use the Diagnosis by Symptom Index to locate the appropriate routine that best describes the symptom(s). The routine will list all possible components that may cause or contribute to the symptom. Check each component listed. Diagnose and repair as required, before repairing the torque converter.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.