Steering Gear: Disassembly

2004 Ford Econoline E150, Van Cargo, 4.6 WSECTION Disassembly
WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The steering gear input shaft and seals cannot be repaired or installed separately. New gear installation may be necessary.
  1. Secure the steering gear in a vise with the indexing flat pointed down. Use protective caps on the vise jaws.
    Fig 1: Securing Steering Gear
    G03884806Courtesy of FORD MOTOR CO.
  2. Rotate the power steering gear input shaft and control from stop-to-stop and then center the gear.
    Fig 2: Rotating Power Steering Gear Input Shaft
    G03884807Courtesy of FORD MOTOR CO.
  3. Remove the steering gear sector shaft housing cover bolts.
    Fig 3: Removing Steering Gear Sector Shaft Housing Cover Bolts
    G03884808Courtesy of FORD MOTOR CO.
  4. Tap on the lower end of the steering gear sector shaft.
    Fig 4: Identifying Steering Gear Sector Shaft
    G03884809Courtesy of FORD MOTOR CO.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.