Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2004ECONOLINE E150, VAN CARGO, 4.6 WREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 351 (BODY PANEL SYSTEM - BODY SYSTEM - INTERIOR)
2004 Ford Econoline E150, Van Cargo, 4.6 W
Section 351 (Body Panel System - Body System - Interior)
2004 Ford Econoline E150, Van Cargo, 4.6 WSECTION Section 351 (Body Panel System - Body System - Interior)
WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
- Specifications
- Description And Operation
- Diagnosis And Testing
- Roof Opening Panel
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Test A: The Roof Opening Panel Has Excessive Wind Noise
- Pinpoint Test B: The Roof Opening Panel Leaks
- Pinpoint Test C: The Roof Opening Panel Rattles
- Pinpoint Test D: The Roof Opening Panel Is Noisy During Operation
- Pinpoint Test E: The Roof Opening Panel Does Not Open Or Close
- Roof Opening Panel
- General Procedures
- Removal And Installation
- Interior Trim Panels
- Notes
- Items 4, 8, 12: A-Pillar, Upper B-Pillar, C-Pillar Trim Panel Removal Note
- Item 6: Cowl Side Trim Panel Removal Note
- Item 11: C-Pillar Lower Safety Belt Anchor Bolt Removal Note
- Item 13: D-Pillar Lower Safety Belt Anchor Bolt Removal Note
- Item 14: D-Pillar Trim Panel Removal Note
- Item 16: Rear Quarter Trim Panel Removal Note
- Item 12: C-Pillar Trim Panel Installation Note
- Item 8: Upper B -Pillar Trim Panel Installation Note
- Front Door Trim Panel
- Rear Door Trim Panel
- Liftgate Trim Panel
- Headliner
- Notes
- Item 1: Sun Visor Retainer Cover Removal Note
- Item 4: Sun Visor Electrical Connector Removal Note
- Item 6: Interior Mirror Electrical Connector Removal Note
- Item 7 and Item 9: Cargo Lamp Cover Removal Note
- Item 11: Headliner Electrical Connectors (Rear) Removal Note
- Item 13: Headliner Electrical Connector (Front) Removal Note
- Item 15: Sun Visor Center Retainer Removal Note
- Item 16: Garment Hook Removal Note
- Item 17: Headliner Removal Note
- Item 4: Sun Visor Electrical Connector Installation Note
- Roof Opening Panel
- Notes
- Item 1: Roof Opening Panel Glass Screws Removal Note
- Item 3: Roof Opening Panel Electrical Connector Removal Note
- Item 6: Roof Opening Panel Shield Removal Note
- Item 7: Roof Opening Panel Front Drain Hose Removal Note
- Item 8: Roof Opening Panel Rear Drain Hose Removal Note
- Item 10: Roof Opening Panel Frame Removal Note
- Item 13: Mechanism Foot Removal Note
- Item 14: Mechanism Pin Removal Note
- Item 16: Rail Assembly Corner Insert Removal Note
- Item 13: Mechanism Foot Installation Note
- Item 11: Headliner Trim Piece Installation Note
- Item 7: Roof Opening Panel Front Drain Hose and Item 8: Roof Opening Panel Rear Drain Hose Installation Note
- Item 6: Roof Opening Panel Shield Installation Note
- Roof Opening Panel Control Switch
- Instrument Panel
- Floor Console - Front
- Floor Console - Rear
- Overhead Console
- Interior Trim Panels
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.