Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Air Conditioning: Notes
The A/C refrigerant system is a clutch cycling orifice tube type. The system components are:
- A/C compressor (19703).
- A/C condenser core (19712).
- A/C evaporator core (part of 19850 assembly).
- suction accumulator (19C836).
- connecting refrigerant lines.
The refrigeration system operation is controlled by the:
- evaporator core orifice tube (19D990).
- A/C cycling switch (19E561).
- A/C compressor pressure relief valve (19D644).
- A/C high pressure cutoff switch (19D594).
The refrigerant system incorporates an A/C compressor controlled by the powertrain control module (PCM) through an A/C clutch relay.
The A/C cycling switch senses evaporator core pressure to control A/C compressor operation.
An evaporator core orifice tube is installed in the condenser to evaporator line (19835) to meter the liquid refrigerant into the evaporator core.
The A/C compressor clutch will only be engaged by the PCM if all of the following conditions are met:
- The climate control assembly is set to a mode which provides an A/C request to the PCM.
- The A/C cycling switch is reading an acceptable evaporator core pressure.
- The A/C high pressure cutoff switch is not open due to excessive pressure in the high side of the refrigerant system.
- The A/C compressor relay is switched to the closed position by the PCM.
- The engine coolant temperature is not excessively high.
- The PCM has not detected a wide open throttle (WOT) condition.
An A/C compressor pressure relief valve is installed in the compressor manifold and tube assembly (19D734) to protect the refrigerant system against excessively high refrigerant pressures.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.