Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSFORD2004ECONOLINE E150, VAN CARGO, 4.6 WREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 250 (AUTOMATIC TRANSAXLE/TRANSMISSION)IN-VEHICLE REPAIRINTERMEDIATE SERVO - 2-4 SERVOINSTALLATION

2004 Ford Econoline E150, Van Cargo, 4.6 W

Intermediate Servo - 2-4 Servo: Installation

2004 Ford Econoline E150, Van Cargo, 4.6 WSECTION Installation

WARNING: This page is about a different car, the 2002 Mercury Villager. However, it is still accessible from the selected car via links, so may be relevant.

Install the second apply piston assembly.

Fig 1: Installing Second Apply Piston Assembly
Courtesy of FORD MOTOR CO.
Install the 2-4 servo piston retainer assembly.
1. Install the retainer assembly.
2. Install the bolts.
  
  Fig 2: Installing Bolts
  Courtesy of FORD MOTOR CO.
Install the transaxle fill tube.
1. Install the fill tube.
2. Install the fill tube bolts.
3. Install the ground strap nut.
  
  Fig 3: Installing Fill Tube Bolts
  Courtesy of FORD MOTOR CO.
Install the engine splash shield.
Lower the vehicle.

NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 miles) or more to relearn the strategy.

Connect the battery ground cable.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.