Inspection and Verification

2004 Ford Econoline E150, Van Cargo, 4.6 WSECTION Inspection and Verification
WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify the customer concern.
  2. Visually inspect for obvious signs of electrical damage.
    • If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
      VISUAL INSPECTION CHART

      Electrical
      • Battery Junction Box (BJB) fuse(s):
        • 5 (10A) (no communication with ABS module, PCM or TCM (hybrid))
        • 8 (5A) (no communication with BCM (hybrid))
        • 9 (50A) (no communication with ABS module)
        • 15 (50A) (no communication with BCM (hybrid))
        • 18 (20A) (no communication with ABS module (non-hybrid))
        • 18 (50A) (no communication with ABS module (hybrid))
        • 23 (15A) (no communication with PCM)
        • 24 (10A) (no communication with TCM (hybrid))
        • 25 (5A) (no communication with ABS module (non-hybrid), BCM (hybrid))
        • 26 (20A) (no communication with BCM (hybrid))
        • 27 (10A) (no communication with ABS module (hybrid), ACCM (hybrid))
        • 29 (15A) (no communication with PCM)
      • Smart Junction Box (SJB) fuse(s):
        • 3 (15A) (no communication with APIM  )
        • 5 (10A) (no communication with the SJB  )
        • 11 (10A) (no communication with 4X4 control module)
        • 14 (10A) (no communication with FCIM  , FDIM  , GPSM  )
        • 15 (10A) (no communication with HVAC module)
        • 20 (15A) (no power to scan tool)
        • 26 (10A) (no communication with IC  )
        • 27 (20A) (no communication with PCM)
        • 29 (5A) (no communication with IC  )
        • 31 (10A) (no communication with RCM  )
        • 35 (10A) (no communication with PAM  , 4X4 control module, PSCM  )
        • 37 (10A) (no communication with HVAC module)
        • 39 (20A) (no communication with ACM  )
        • 46 (7.5A) (no communication with the OCSM  )
      • DLC 
      • Wiring, terminals or connectors
  3. Connect the scan tool to the Data Link Connector (DLC).
      NOTE: Make sure to use the latest scan tool software release.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.