2003 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE

Spring Lock Coupling: Cleaning

WARNING: This page is about a different car, the 2003 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod.
    Fig 1: Fabricating Cleaning Tool From Brazing Rod
    G01183056Courtesy of FORD MOTOR CO.
  2. Cut an abrasive pad from maroon colored 3M Scotch Brite® with dimensions corresponding to the coupling size.
    Fig 2: Coupling And Pad Specification Chart
    G01183057Courtesy of FORD MOTOR CO.
  3. Assemble the pad to the tool.
    Fig 3: Assembling Pad To Tool
    G01183058Courtesy of FORD MOTOR CO.
  4. Coat the abrasive pad with PAG Refrigerant Compressor Oil (R-134a Systems) or equivalent.
  5. Roll the pad on the tool and install it in a variable speed drill motor.
  6. CAUTION: Maintain low speed drill rotation when inserting or removing the cleaning tool to prevent axial scratches which may cause future leaks.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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