2003 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE

External Pages

's manual. Be very cautious using repair info from here because these pages may not apply to your vehicle. Different variant/trim Section 1 (Manual Transaxle/Transmission And Clutch - General Information) Section 2 (Clutch) Section 3 (Clutch Controls) Section 4 (Manual Transaxle/Transmission) Different car Section 1 (Wiring Diagrams) Section 2 (Module Communications Network) Section 3 (Anti-Theft Systems - Passive) Section 4 (Cruise Control Systems) Section 5 (Steering Column Switches) Section 6 (System Wiring Diagrams - F150) Section 7 (System Wiring Diagrams) Section 8 (System Wiring Diagrams - F150) Section 9 (System Wiring Diagrams) Section 10 (Engine Controls - Theory & Operation - Gasoline & NGV) Section 11 (Engine Controls - Removal, Overhaul & Installation - BLACKWOOD, Expedition, F150 Pickup & Navigator - Gasoline) Section 12 (Engine Controls - Trouble Shooting - No Codes - EEC-V - Gasoline & NGV) Section 13 (Engine Controls - System & Component Tests - EEC-V - Gasoline) Section 14 (Engine Introduction - Trucks) Section 15 (Automatic A/C-Heater Systems) Section 16 (Manual HVAC Systems - F150) Section 17 (Disc Brakes & Drum Brakes) Section 18 (Disc Brakes) Section 19 (Disc Brakes & Drum Brakes) Section 20 (Charging System - Generators & Regulators) Section 21 (Cooling System Specifications & Drive Belt Routing) Section 22 (Cooling System Specifications & Drive Belt Routing) Section 23 (Engine Performance - Wiring Diagrams) Section 24 (Engine Controls - Service & Adjustment Specifications) Section 25 (Manual A/C-Heater Systems) Section 26 (Automatic A/C-Heater Systems) Section 27 (Disc Brakes & Drum Brakes) Section 28 (Starting System - F150 Pickups) Section 29 (Generators & Regulators) Section 30 (Charging System - Generators & Regulators) Section 31 (Starters) Section 32 (Charging System - Generators & Regulators) Section 33 (Charging System - Generators & Regulators - Single Generator) Section 34 (Charging System - Generators & Regulators - Dual Generators) Section 35 (Starting System) Section 36 (Starting System - Starters - Diesel) Section 37 (Starting System - Starters - Except Diesel) Section 38 (Starting System - Excursion & F250-F550 Super Duty) Section 39 (Engine Controls - Basic Diagnostic Procedures) Section 40 (Engine Controls - Basic Diagnostic Procedures - Except Diesel) Section 41 (Engine Controls - Self-Diagnostics - EEC-V - Diesel 7.3L (99F E Series & 99F F450/550)) Section 42 (Engine Controls - Trouble Shooting - No Codes - EEC-V - Diesel) Section 43 (Engine Control System & Engine Component Tests - EEC-V - Diesel 7.3L (99F E Series & 99F F450/550)) Section 44 (Diagnosis) Section 45 (Automatic Transmission - Diagnosis - 4R100) Section 46 (Automatic Transmission - Diagnosis - 4R70W) Section 47 (Engine Controls - Basic Diagnostic Procedures - Trucks - Diesel) Section 48 (Automatic Transmission Servicing) Section 49 (Engine Controls - Pin Voltage Charts) Section 50 (Engine Control System - Adjustments) Section 51 (Engine Removal, Overhaul & Installation -- ECONOLINE, Excursion & F250-F550 Super Duty - Diesel 7.3L (99F E Series & 99F F450/550)) Section 52 (Engine Controls - Removal, Overhaul & Installation) Section 53 (Engine Removal, Overhaul & Installation - Crown Victoria - NGV) Section 54 (Engine Controls - Removal, Overhaul & Installation -- ECONOLINE, Excursion & F250-F550 Super Duty - Gasoline) Section 55 (Engine Removal, Overhaul & Installation - F150 Pickup - Bi-Fuel) Section 56 (Removal, Overhaul & Installation) Section 57 (Removal, Overhaul & Installation) Section 58 (Engine Self-Diagnostics - EEC-V - Bi-Fuel) Section 59 (Engine Controls - Trouble Shooting - No Codes - EEC-V - Bi-Fuel) Section 60 (Engine Controls - Theory & Operation - Bi-Fuel) Section 61 (Engine Removal, Overhaul & Installation - F150 Pickup - NGV) Section 62 (Engine Controls - System & Component Tests - EEC-V - Bi-Fuel) Section 63 (Engine Controls - System & Component Tests - EEC-V - NGV) Section 64 (Engine Controls - Theory & Operation) Section 65 (Engine Controls - Self-Diagnostics) Section 66 (Engine Controls - Trouble Shooting - No Codes) Section 67 (Engine Controls - System & Component Testing) Section 68 (Engine Controls - Sensor Operating Range Charts) Section 69 (Engine Controls - Sensor Operating Range Charts) Section 70 (Computer Relearn Procedures) Section 71 (Engine Controls - Removal, Overhaul & Installation - ECONOLINE - NGV) Section 72 (Supplemental Inflatable Restraint System) Section 73 (Supplemental Inflatable Restraint System) Section 74 (Air Bag Restraint Systems) Section 75 (Supplemental Inflatable Restraint System - F150 Pickup) Section 76 (Air Bag Restraint Systems) Section 77 (Supplemental Inflatable Restraint System -- Excursion & F250-550 Super Duty) Section 78 (Air Bag Restraint Systems) Section 79 (Air Bag Restraint Systems) Section 80 (Heater Systems - F150) Section 81 (Axle Shafts) Section 82 (Adjustable Pedals Assembly Systems - BLACKWOOD & F150 Pickup) Section 83 (Anti-Theft Systems - Passive - BLACKWOOD & F150 Pickup) Section 84 (Cruise Control Systems - F150 Pickup) Section 85 (Engine Introduction) Section 86 (AUTOLAMP Systems - BLACKWOOD & F150 Pickup) Section 87 (Instrument Panel - Analog - F150 Pickup - Gasoline) Section 88 (ENGINE CONTROLS - SELF-DIAGNOSTICS - 7.3L (995, 996 F650/750, 99F E Series & 99F F450/550) DIESEL) Section 89 (Analog Instrument Panels) Section 90 (Instrument Panel - Analog - BLACKWOOD) Section 91 (Instrument Panel - Analog - F150 Pickup (CNG)) Section 92 (Instrument Panel - Analog - F150 Pickup - Bi-Fuel) Section 93 (Power Mirrors) Section 94 (Engine Controls - Trouble Shooting - No Codes - 7.3L Diesel) Section 95 (Engine Controls - System & Component Testing - 7.3L Diesel) Section 96 (Power Seats - BLACKWOOD) Section 97 (Engine Controls - Basic Diagnostic Procedures - Except Diesel) Section 98 (Power Window System - F150 Pickup) Section 99 (Engine Control System - Adjustments) Section 100 (Power Windows - BLACKWOOD) Section 101 (STEERING COLUMN SWITCHES - F150 Pickup) Section 102 (Drive Shafts) Section 103 (Steering Column Switches) Section 104 (Wiper System & Washer System - F150 Pickup) Section 105 (Wiper/Washer Systems) Section 106 (Power Door Locks System & Remote Keyless Entry System - F150 Pickup) Section 107 (Power Door Locks & Remote Keyless Entry Systems) Section 108 (Module Communications Network - F150 Pickup) Section 109 (Module Communications Network) Section 110 (Axle Shafts) Section 111 (Parking Aid Systems) Section 112 (System Wiring Diagrams) Section 113 (System Wiring Diagrams) Section 114 (System Wiring Diagrams - E350 Super Duty) Section 115 (System Wiring Diagrams - E150) Section 116 (System Wiring Diagrams - E250) Section 117 (System Wiring Diagrams - E350 Super Duty) Section 118 (System Wiring Diagrams) Section 119 (System Wiring Diagrams) Section 120 (System Wiring Diagrams) Section 121 (System Wiring Diagrams - F150) Section 122 (System Wiring Diagrams - F250 Super Duty) Section 123 (System Wiring Diagrams - F350 Super Duty) Section 124 (System Wiring Diagrams) Section 125 (System Wiring Diagrams - E350 Super Duty) Section 126 (System Wiring Diagrams) Section 127 (System Wiring Diagrams) Section 128 (System Wiring Diagrams) Section 129 (System Wiring Diagrams - F350 Super Duty) Section 130 (System Wiring Diagrams) Section 131 (Cruise Control Systems) Section 132 (System Wiring Diagrams) Section 133 (System Wiring Diagrams) Section 134 (System Wiring Diagrams) Section 135 (System Wiring Diagrams) Section 136 (System Wiring Diagrams) Section 137 (System Wiring Diagrams) Secti

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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