2003 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE

Items 7-20: Timing Drive Components Installation Note

WARNING: This page is about a different car, the 2003 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Reset the timing chain tensioners.
    1. Hold the lever toward the tensioner piston.
    2. Using finger pressure, compress the tensioner until it is completely collapsed.
    3. Push the lever down and install a drill rod to lock the piston.
    Fig 1: Installing Drill Rod To Lock Piston
    G01286146Courtesy of FORD MOTOR CO.
  2. CAUTION: The camshaft holding tool should still be installed on the LH cylinder head.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.