Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2003 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE
Items 96-109: Timing Drive Components Disassembly Note
WARNING: This page is about a different car, the 2003 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the ignition pulse wheel.
- Install the crankshaft damper bolt and washer.
- Rotate the crankshaft clockwise to position the crankshaft keyway to the nine o'clock position.
- Rotate the crankshaft clockwise to position the crankshaft key way to the three o'clock position.
- Verify that the front two intake camshaft lobes are pointing up.
- Compress the timing chain tensioner.
- Release the racheting pawl.
- Compress the timing chain tensioner and install a stiff wire or paper clip.
- Remove the bolts and the RH timing chain tensioner.
CAUTION:
If the RH timing chain tensioner arm is to be reused, mark the position to make sure that it is installed on the correct side when reassembled.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
