2003 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE

Item 1: Engine Assembly Note

WARNING: This page is about a different car, the 2003 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Rotate the crankshaft to position the keyway at the nine o'clock position.
    Fig 1: Rotating Crankshaft To Position Keyway At Nine O'Clock Position
    G01285876Courtesy of FORD MOTOR CO.
  2. Position the oil pump and install the bolts.
    Fig 2: Positioning Oil Pump And Install Bolts
    G01285877Courtesy of FORD MOTOR CO.
  3. Position the oil pan baffle and install the nuts. Tighten in two stages:
    • Stage 1: Tighten to 5 Nm (44 lb-in).
    • Stage 2: Tighten an additional 45 degrees.
    Fig 3: Positioning Oil Pan Baffle And Install Nuts
    G01285878Courtesy of FORD MOTOR CO.
  4. NOTE: Lubricate the O-ring seal with clean engine oil before installing.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.