Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2003 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE
Front Brake Caliper: Assembly
WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
- Lubricate each cylinder bore, the piston seals, brake caliper pistons, and the dust boots with brake fluid.
- Install the brake caliper piston seals.
- Install the dust boots.
- Install the brake caliper piston.
- Install the bleeder screw and bleeder screw cap.
- Tighten to 20 Nm (15 lb-ft).
- Install the brake caliper. For additional information, refer to BRAKE CALIPER .
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.