Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2003WINDSTAR BASEREPAIR AND DIAGNOSISRESTRAINTSAIR BAG, SRSSUPPLEMENTAL INFLATABLE RESTRAINT SYSTEMAIR BAG SAFETY PRECAUTIONS
2003 Ford Windstar Base
Air Bag Safety Precautions
2003 Ford Windstar BaseSECTION Air Bag Safety Precautions
Observe these precautions when working with air bag system:
- Disable air bag system before servicing any air bag system or steering column components. Failure to do so may result in accidental air bag deployment and personal injury. See DISABLING SYSTEMΒ under DISABLING & ACTIVATING AIR BAG SYSTEM.
- Wait one minute after disabling air bag system before working on vehicle. Back-up power supply holds a deployment charge for approximately one minute after positive battery cable is disconnected. Servicing air bag system before one minute may cause accidental air bag deployment and possible personal injury.
- Because of critical system operating requirements, DO NOT service sensors, clockspring, restraints control module or air bag modules. Repairs are made by replacement only.
- Always wear safety glasses whenever servicing an air bag equipped vehicle or handling an air bag.
- When carrying a live air bag module, ensure air bag module and trim cover are pointed away from your body. This minimizes chance of injury in event of an accidental deployment.
- When placing a live air bag module on a bench or other surface, always face air bag module and trim cover facing up and away from surface. This will reduce motion of module if it is accidentally deployed.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which may irritate skin. Sodium hydroxide is a product of gas generant combustion. Always wear gloves and safety glasses when handling a deployed air bag. Wash your hands using mild soap and water. Follow correct disposal procedures. See DISPOSAL PROCEDURESΒ .
- If scrapping a vehicle with an undeployed air bag module, air bag must be deployed. See DISPOSAL PROCEDURESΒ .
- If a part is replaced and new part does not correct condition, reinstall original part and perform diagnostic procedure again.
- Never probe connectors on air bag module. Doing so may cause air bag deployment and/or personal injury.
- Instruction to disconnect always refers to connector. DO NOT remove component from vehicle if instructed to disconnect.
- After any servicing, ensure AIR BAG warning light does not indicate any fault codes. See SYSTEM OPERATION CHECKΒ .
- Replace air bag module if trim cover (deployment doors) is marred or damaged. DO NOT repaint trim cover. Paint may degrade cover material. Replace air bag module as necessary. See SCRAPPED VEHICLEΒ under DISPOSAL PROCEDURES.
- If vehicle is involved in collision in which center tunnel or B-pillar area is damaged, inspect RCM or sensor mounting bracket for deformation. If damaged, RCM or sensor must be replaced whether or not air bags have deployed. Additionally, ensure mounting area is restored to its original condition.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.