Pinpoint Test A: Loss Of Coolant

2003 Ford Windstar BaseSECTION Pinpoint Test A: Loss Of Coolant
WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Always allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury.
  1. A1 CARRY OUT INSPECTION AND VERIFICATION 
    • Yes:  REPAIR as needed. TEST the system for normal operation.
    • No:  GO to A2  .
  2. A2 CHECK THE ENGINE COOLANT LEVEL 
    NOTE: Allow the engine to cool before checking the engine coolant level.
    • Ignition OFF.
    • Visually inspect the engine coolant level at the degas bottle.
    • Is the engine coolant level within specifications? 
    • Yes:  GO to A3  .
    • No:  ADJUST the engine coolant level as necessary. GO to A3  .
  3. A3 PRESSURE TEST THE ENGINE COOLING SYSTEM 
    • Yes:  REPAIR or INSTALL new components. TEST the system for normal operation.
    • No:  GO to A4  .
  4. A4 CHECK THE ENGINE COOLANT FOR AN INTERNAL LEAK 
    • Inspect the engine coolant in the degas bottle for signs of engine oil.
    • Is engine oil evident in the coolant? 
  5. A5 CHECK THE ENGINE OIL FOR COOLANT 
    • Remove the oil level indicator from the engine.
    • Is coolant evident in the oil? 
    • Yes:  If coolant is in the engine oil, GO to DIAGNOSIS AND TESTING for engine diagnosis.
    • No:  GO to A6  .
  6. A6 CHECK THE COOLING SYSTEM FOR COMBUSTION GASES 
      NOTE: Use U-View® Combustion Leak Tester part number 560000 or equivalent.
    • Using a cooling system combustion gas leak tester, following the instructions supplied with the tester, check the coolant for combustion gases.
    • Are combustion gases present? 
RENDER: 1.0x

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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
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