Disassembly and Assembly

2003 Ford Windstar BaseSECTION Disassembly and Assembly
CAUTION: If the components are to be reinstalled, they must be installed in the same position. Mark the components removed for location.
  1. Remove the spark plugs, if necessary. For additional information, refer to SPARK PLUG .
  2. Using the special tool, compress the valve springs.
    Fig 1: Compressing Valve Springs
    G01307994Courtesy of FORD MOTOR CO.
  3. Remove the following:
    1. The valve spring retainer key.
    2. The valve spring retainers.
    3. The valve springs.
    4. Discard the valve stem seals.
    5. The valve spring seat and valves.
      Fig 2: Removing Valve Spring Seat & Valves
      G01307995Courtesy of FORD MOTOR CO.
  4. Inspect the components, if necessary. For additional information, refer to ENGINE SYSTEM-GENERAL INFORMATION .
  5. CAUTION: Lubricate the parts with clean engine oil before installing.
  6. To assemble, reverse the disassembly procedure.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.