Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE
Specifications Index
ESCORT SPECIFICATIONS INDEX
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Axle Nut/Hub Nut | 174-335 Ft. Lbs. (235-319 N.m) | ||
| Brakes | |||
| Bleeding Sequence | BLEEDING SEQUENCE | ||
| Disc Brakes | BRAKE SPECIFICATIONS | ||
| Drum Brakes | BRAKE SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Charging | |||
| Generator | GENERATOR SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | BELT ADJUSTMENT | ||
| Belt Routing | BELT ROUTING | ||
| Engine Cooling | |||
| General Service Specifications | COOLING SYSTEM SPECIFICATIONS | ||
| Radiator Cap Pressure | 14.4-17.6 psi (99.3-121.4 kPa) | ||
| Thermostat R & I | |||
| 2.0L VIN P | THERMOSTAT - 2.0L SPI | ||
| 2.0L VIN 3 | THERMOSTAT - 2.0L ZETEC | ||
| Water Pump R & I | |||
| 2.0L VIN P | WATER PUMP - 2.0L SPI | ||
| 2.0L VIN 3 | WATER PUMP - 2.0L ZETEC | ||
| Engine Mechanical | |||
| 2.0L VIN P | |||
| Compression | SPECIFICATION | ||
| Oil Pressure (Hot) | 35-63 psi (240-450 kPa) @ 2000 RPM | ||
| Overhaul | SPECIFICATION | ||
| Torque | SPECIFICATION | ||
| 2.0L VIN 3 | |||
| Compression | SPECIFICATIONS | ||
| Oil Pressure (Hot) | 54-80 psi (370-550 kPa) @ 4000 RPM | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. | ||
| Flywheel/Flex Plate Torque | |||
| 2.0L VIN P | 54-67 Ft. Lbs. (73-91 N.m) | ||
| 2.0L VIN 3 | 75-85 psi (102-115 N.m) | ||
| Fuel System | |||
| Fuel Filter Location | Near left side of firewall, mounted in bracket. | ||
| Pressure Release Procedure | FUEL PRESSURE RELEASE | ||
| Pressure Specification | FUEL PRESSURE SPECIFICATIONS | ||
| Fuel Pressure Test Procedure | FUEL SYSTEM PRESSURE | ||
| Fuel Filter R & I | REMOVAL & INSTALLATION (ESCORT& ZX2)) | ||
| Ignition | |||
| Firing Order & Cylinder Identification | |||
| 2.0L VIN P | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| 2.0L VIN 3 | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | HIGH TENSION WIRE RESISTANCE | ||
| Ignition Wires (Routing) | |||
| 2.0L VIN P | 2.0L SOHC | ||
| 2.0L VIN 3 | 2.0L DOHC | ||
| Spark Plugs | |||
| 2.0L VIN P | |||
| Type | Motorcraft AGSF-34EE | ||
| Gap | .052-.056 In. (1.32-1.42 mm) | ||
| Torque | 7-15 Ft. Lbs. (9-20 N.m) | ||
| 2.0L VIN 3 | |||
| Type | Motorcraft AZFS-32FE | ||
| Gap | .044 In. (1.1 mm) | ||
| Torque | 7-15 Ft. Lbs. (9-20 N.m) | ||
| Starting | |||
| Starter | STARTER MOTOR SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Wheel & Tire | |||
| Torque | |||
| Alloy Wheel | 74-100 Ft. Lbs. (100-136 N.m) | ||
| Steel Wheel | 66-87 Ft. Lbs. (89-117 N.m) | ||
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.