2002 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE

Generator Specifications

GENERATOR SPECIFICATIONS

Application Specification
Generator Amperage Rating Sedan 95 Amps
Generator Amperage Rating Coupe 75 Amps
Load Test (1)
With Tester Load (2) (3)
Without Tester Load (4) (5)
No-Load Test (1)(2) 13-15 Volts
(1) All load tests are performed with engine running at 2000 RPM.
(2) All accessories off.
(3) Adjust tester load bank to determine generator output.
(4) Perform this test with engine at 1500 RPM.
(5) The voltage should be in the range of 14.1 to 15.1 volts. If the voltage increase is less than 2.5 volts over the base voltage, perform the Load Test.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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