Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Ford Excursion 2WD V10-6.8LFACTORY OEM SERVICE PROCEDURE
Diagnostic Tools
Below is an equipment list with corresponding part numbers:
REQUIRED EQUIPMENT:
^ Rotunda Worldwide Diagnostic System (WDS) 418-F224 or scan tool with functionality described under Scan Tool Set-up and Functionality.
^ Rotunda Evaporative Emission System Tester 310-F007 (134-00056) or equivalent.
RECOMMENDED EQUIPMENT:
^ Rotunda EEC-IV type 60-Pin Breakout Box 418-005 (014-00322) or equivalent.
^ Rotunda EEC-V 104-Pin Breakout Box 418-049 (014-00950) or equivalent.
^ Rotunda Vacuum/Pressure Tester 164-R0253 or equivalent. Range 0-101.3 kPa (0-30 in-Hg.) Resolution 3.4 kPa (1 in-Hg.)
^ Rotunda Vacuum Tester 014-R1054 or equivalent. Range 0-101.3 kPa (0-30 in-Hg.)
^ Rotunda Engine EAR Amplifier 107-R2100 or equivalent.
^ Rotunda 73 III Automotive Meter 105-R0057 or equivalent. Input impedance 10 Megaohm minimum.
^ Rotunda Electronic Ignition (EI) System Tester (Distributor/less Ignition System Tester) 418-F024 (007-00075) or equivalent.
^ Dist Integrated EDIS Cable Option 418-F039 (007-00110) or equivalent.
^ Series 100 Engine/Ignition Analyzer 010-01060 or equivalent.
^ Spark Tester D81P-6666-A or equivalent.
^ Non-powered Test Lamp.
OPTIONAL EQUIPMENT:
^ Rotunda Auxiliary Adapter 418-E007 (007-00023) or equivalent.
^ Rotunda Pressure/Vacuum Adapter 418-F006 (007-00022) or equivalent.
^ Rotunda Fuel (Gasoline) pressure test kit 134-R0087 or equivalent (Use tool manufacturer's instructions).
^ Rotunda Fuel Composition Test Kit 014-00770.
^ Fuel Injector Tester/Cleaner 164-R3759 or equivalent.
^ Rotunda Natural Gas (NG) Tool Kit 134-00114 or equivalent.
REQUIRED EQUIPMENT:
^ Rotunda Worldwide Diagnostic System (WDS) 418-F224 or scan tool with functionality described under Scan Tool Set-up and Functionality.
^ Rotunda Evaporative Emission System Tester 310-F007 (134-00056) or equivalent.
RECOMMENDED EQUIPMENT:
^ Rotunda EEC-IV type 60-Pin Breakout Box 418-005 (014-00322) or equivalent.
^ Rotunda EEC-V 104-Pin Breakout Box 418-049 (014-00950) or equivalent.
^ Rotunda Vacuum/Pressure Tester 164-R0253 or equivalent. Range 0-101.3 kPa (0-30 in-Hg.) Resolution 3.4 kPa (1 in-Hg.)
^ Rotunda Vacuum Tester 014-R1054 or equivalent. Range 0-101.3 kPa (0-30 in-Hg.)
^ Rotunda Engine EAR Amplifier 107-R2100 or equivalent.
^ Rotunda 73 III Automotive Meter 105-R0057 or equivalent. Input impedance 10 Megaohm minimum.
^ Rotunda Electronic Ignition (EI) System Tester (Distributor/less Ignition System Tester) 418-F024 (007-00075) or equivalent.
^ Dist Integrated EDIS Cable Option 418-F039 (007-00110) or equivalent.
^ Series 100 Engine/Ignition Analyzer 010-01060 or equivalent.
^ Spark Tester D81P-6666-A or equivalent.
^ Non-powered Test Lamp.
OPTIONAL EQUIPMENT:
^ Rotunda Auxiliary Adapter 418-E007 (007-00023) or equivalent.
^ Rotunda Pressure/Vacuum Adapter 418-F006 (007-00022) or equivalent.
^ Rotunda Fuel (Gasoline) pressure test kit 134-R0087 or equivalent (Use tool manufacturer's instructions).
^ Rotunda Fuel Composition Test Kit 014-00770.
^ Fuel Injector Tester/Cleaner 164-R3759 or equivalent.
^ Rotunda Natural Gas (NG) Tool Kit 134-00114 or equivalent.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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