Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Ford Excursion 2WD V10-6.8LFACTORY OEM SERVICE PROCEDURE
Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - HVAC
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Windows and Glass
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Level Sensor For ECM
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Timing Component Alignment Marks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
Service Precautions
- Service Intervals
- Routine Service
- Special Operating Conditions T, I, D, O, E, S
- Normal Service
- 5000 MI or 8000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 5000 MI or 8000 KM
- 6000 MI or 9600 KM
- 7500 MI or 12000 KM
- 9000 MI or 14400 KM
- 10000 MI or 16000 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 20000 MI or 32000 KM
- 21000 MI or 33600 KM
- 22500 MI or 36000 KM
- 24000 MI or 38400 KM
- 25000 MI or 40000 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 35000 MI or 56000 KM
- 36000 MI or 57600 KM
- 37500 MI or 60000 KM
- 39000 MI or 62400 KM
- 40000 MI or 64000 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 50000 MI or 80000 KM
- 51000 MI or 81600 KM
- 52500 MI or 84000 KM
- 54000 MI or 86400 KM
- 55000 MI or 88000 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 65000 MI or 104000 KM
- 66000 MI or 105600 KM
- 67500 MI or 108000 KM
- 69000 MI or 110400 KM
- 70000 MI or 112000 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 80000 MI or 128000 KM
- 81000 MI or 129600 KM
- 82500 MI or 132000 KM
- 84000 MI or 134400 KM
- 85000 MI or 136000 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 95000 MI or 152000 KM
- 96000 MI or 153600 KM
- 97500 MI or 156000 KM
- 99000 MI or 158400 KM
- 100000 MI or 160000 KM
- 102000 MI or 163200 KM
- 105000 MI or 168000 KM
- 108000 MI or 172800 KM
- 110000 MI or 176000 KM
- 111000 MI or 177600 KM
- 112500 MI or 180000 KM
- 114000 MI or 182400 KM
- 115000 MI or 184000 KM
- 117000 MI or 187200 KM
- 120000 MI or 192000 KM
- 123000 MI or 196800 KM
- 125000 MI or 200000 KM
- 126000 MI or 201600 KM
- 127500 MI or 204000 KM
- 129000 MI or 206400 KM
- 130000 MI or 208000 KM
- 132000 MI or 211200 KM
- 135000 MI or 216000 KM
- 138000 MI or 220800 KM
- 140000 MI or 224000 KM
- 141000 MI or 225600 KM
- 142500 MI or 228000 KM
- 144000 MI or 230400 KM
- 145000 MI or 232000 KM
- 147000 MI or 235200 KM
- 150000 MI or 240000 KM
Service and Repair
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Actuators and Solenoids - Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Description and Operation
Testing and Inspection
Locations
Service and Repair
- Cylinder Heads
- Disassembly and Assembly of Sub-Assemblies
- Engine
- Engine System - General Information
Diagrams
Specifications
Technical Service Bulletins
- Cooling System
- Coolant
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Control Valve
- Heater Core
- Heater Hose
- Radiator
- Sensors and Switches - Cooling System
- Thermostat
- Thermostat Housing
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Level Sensor For ECM
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Brake Signal
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Electronic Direct Injection System (diesel)
- Engine Control Module
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Pump Signal
- Fuel Tank Pressure Sensor
- Idle Speed/Throttle Actuator - Electronic
- Information Bus
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Level Sensor For ECM
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Power Steering Pressure Signal
- Pressure Feedback Exhaust Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Level Sensor For ECM
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Variable Valve Timing Actuator
- Variable Valve Timing Solenoid
- Vehicle Speed Sensor
Service Precautions
Description and Operation
- Electronic Engine Controls
- Introduction
- Acronyms and Definitions
- Electric Exhaust Gas Recirculation (EEGR) System Monitor
- PCV System Monitor
- Natural Gas Fuel System
- Vehicle Emission Control Information
- Engine/Evaporative Emission System Information
- VECI Acronym Definitions
- On Board Diagnostics II Monitors
- Catalyst Efficiency Monitor - Federal Test Procedure
- Comprehensive Component Monitor
- Evaporative Emission (EVAP) Leak Check Monitor
- EGR System Monitor - Differential Pressure Feedback EGR
- Fuel System Monitor
- Heated Oxygen Sensor (HO2S) Monitor
- Misfire Detection Monitor
- Secondary Air Injection System Monitor - Electric Pump System
- Thermostat Monitor
- Malfunction Indicator Lamp (MIL)
- Electronic Engine Control (EC) System
- Powertrain Control Software
- Powertrain Control Hardware
- PCM Inputs
- PCM Outputs
- Ignition Systems
- Fuel Systems
- Inertia Fuel Shutoff (IFS) Switch
- Exhaust Gas Recirculation Systems
- Evaporative Emission Systems
- Intake Air Systems
- Secondary Air Injection (AIR) Systems
- Variable Cam Timing System
- Positive Crankcase Ventilation System
- Catalyst and Exhaust Systems
- PCM - Controlled Charging System
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Adaptive Fuel DTC's Diagnostic Techniques
- Test A: No Start
- Test B: Powertrain Control Module PCM Power Relay
- Test C: Reference Voltage
- Test H: Fuel Control
- Test X: Constant Control Relay Module (CCRM)
- Test Z: Intermittent
- Tests DA: Intake Air Temp. (IAT)/Engine Coolant Temp. (ECT) Sensors
- Tests DB: Engine Fuel Temperature (EFT) Sensor
- Tests DC: Mass Air Flow (MAF) Sensor
- Tests DD: Fuel Rail Pressure (FRP) Sensor
- Tests DF: Vehicle Speed Circuit Check
- Tests DG: Knock Sensor (KS)
- Tests DH: Throttle Position (TP) Sensor
- Tests DJ: Air Conditioning Evaporator Temperature (ACET) Sensor
- Tests DL: Cylinder Head Temperature (CHT) Sensor
- Tests DM: Thermal Manifold Absolute Pressure (TMAP) Sensor
- Tests DP: Vehicle Speed Sensor/Transfer Case Speed Sensor
- Tests DQ: Barometric Pressure (BARO) Sensor
- Tests DR: Camshaft Position (CMP) Sensor
- Tests DS: Air Conditioning Pressure (ACP) Sensor
- Tests DT: Power Steering Pressure (PSP) Sensor
- Tests DU: Intake Air Temperature 2 (IAT2)
- Tests EM: Emissions Compliance
- Tests FB: Power Take Off (PTO)
- Tests FD: Brake Pedal Pos. (BPP) Sw./Brake Press. Applied (BPA) Sw.
- Tests FF: Power Steering Pressure (PSP) Switch
- Tests FH: Generator Load Input (GLI)
- Tests HC: Fuel Delivery System
- Tests HD: Misfire Detection Monitor
- Tests HE: Exhaust Gas Recirculation (EGR) Systems
- Tests HF: Catalyst Efficiency Monitor and Exhaust Systems
- Tests HG: Positive Crankcase Ventilation (PCV) System
- Tests HK: Variable Cam Timing (VCT)
- Tests HM: Secondary Air Injection (AIR) System
- Tests HU: Intake Air Systems
- Tests HX: Evaporative Emission (EVAP) Monitor and System
- Tests HY: Generator/Regulator System
- Tests JB: Secondary Ignition
- Tests JD: Crankshaft Position (CKP) Sensor
- Tests JE: Integrated Ignition Coil Pack A, B or C Failure
- Tests JF: Integrated Ignition Coil On Plug Coil A Through J Failure
- Tests JH: Tachometer Output Failure
- Tests KA: Fuel Pump Relay
- Tests KB: Fuel Pump Driver Module (FPDM)
- Tests KC: Fuel Shutoff Valve Relay
- Tests KD: Electric Exhaust Gas Recirculation (EEGR) System
- Tests KE: Idle Air Control (IAC) Valve
- Tests KF: Fan Control (FC) Relay
- Tests KG: Visctronic Drive Fan (VDF) Clutch
- Tests KH: Hydraulic Cooling Fan
- Tests KL: Shift Indicator Lamp (SIL)
- Tests KM: A/C Clutch Relay, A/C Circuits
- Tests KP: Charge Air Cooler Pump (CAC)
- Tests KQ: Thermostat Heater Control (THTRC)
- Tests NB: Malfunction Indicator Lamp (MIL)
- Tests NC: Ignition Engine Speed Input Circuit
- Tests ND: Engine RPM/Vehicle Speed Limiter
- Tests QA: Unable to Activate Self-Test/SCP Comm. Error/DTC Not Listed
- Tests QB: Diagnostic Trouble Code (DTC) P0603/P1605/P1633
- Tests QC: OBD II Monitor Testing Not Complete - DTC P1000
- Tests QD: Diagnostic Trouble Code (DTC) P1260
- Tests TA: Park/Neutral Position/Clutch Pedal Position Switches
- Tests TB: Trans Control Switch/Trans Control Indicator Lamp
- Tests TG: 4X4 Low (4X4L) Range
- Tests TH: Reverse Switch (RS)
- Tests TJ: Output Shaft Speed (OSS) Sensor
- Scan Tool Testing and Procedures
- Mode 6 Data
- Monitors, Trips, Drive Cycles and Readiness Codes
- Programming and Relearning
Diagrams
Specifications
Technical Service Bulletins
- Emission Control Systems
- Air Injection
- Catalytic Converter
- Evaporative Emissions System
- Canister Purge Control Valve
- Evaporative Emission Control Canister
- Evaporative Emissions Hose
- Leak Detection Valve
- Liquid Vapor Separator
- Refueling Vapor Recovery System
Service Precautions
Description and Operation
Testing and Inspection
Specifications
Technical Service Bulletins
Tools and Equipment
- Exhaust Gas Recirculation
- Positive Crankcase Ventilation
- Relays and Modules - Emission Control Systems
- Sensors and Switches - Emission Control Systems
Service Precautions
Description and Operation
Testing and Inspection
Diagrams
Specifications
Technical Service Bulletins
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel Filler Cap
- Fuel Filter
- Fuel Heater
- Fuel Injector
- Fuel Line Coupler
- Fuel Pressure Regulator
- Fuel Pressure Sensor/Switch
- Fuel Pressure Test Port
- Fuel Pressure Pulsation Damper
- Fuel Pump
- Fuel Rail
- Fuel Tank
- Fuel Tank Unit
- Fuel Temperature Sensor
- Fuel/Water Separator
- Idle Speed/Throttle Actuator - Electronic
- Inertia Fuel Shutoff Switch
- Intake Air Duct
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Cable/Linkage
- Throttle Position Sensor
- Turbocharger
- Variable Induction System
Service Precautions
Description and Operation
Testing and Inspection
Locations
Diagrams
Specifications
Technical Service Bulletins
- Ignition System
- Glow Plug System
- Transmission Control Systems
- PROM - Programmable Read Only Memory
Service Precautions
- Application and ID
Description and Operation
- Introduction
- Acronyms and Definitions
- Electric Exhaust Gas Recirculation (EEGR) System Monitor
- PCV System Monitor
- Natural Gas Fuel System
- Engine/Evaporative Emission System Information
- VECI Acronym Definitions
- On Board Diagnostics II Monitors
- Catalyst Efficiency Monitor - Federal Test Procedure
- Comprehensive Component Monitor
- Evaporative Emission (EVAP) Leak Check Monitor
- EGR System Monitor - Differential Pressure Feedback EGR
- Fuel System Monitor
- Heated Oxygen Sensor (HO2S) Monitor
- Misfire Detection Monitor
- Secondary Air Injection System Monitor - Electric Secondary
- Thermostat Monitor
- Malfunction Indicator Lamp (MIL)
- Electronic Engine Control (EC) System
- PCM Inputs
- PCM Outputs
- Powertrain Control Hardware
- Powertrain Control Software
- Vehicle Emission Control Information
- Ignition Systems
- Fuel Systems
- Inertia Fuel Shutoff (IFS) Switch
- Exhaust Gas Recirculation Systems
- Evaporative Emission Systems
- Intake Air Systems
- Secondary Air Injection (AIR) Systems
- Variable Cam Timing System
- Positive Crankcase Ventilation System
- Catalyst and Exhaust Systems
- PCM - Controlled Charging System
Diagrams
Technical Service Bulletins
- Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Band Apply Servo
- Case
- Control Module
- Automatic Transmission Dipstick - Dipstick Tube
- Extension Housing
- Fluid - A/T
- Fluid Line/Hose
- Fluid Pan
- Intermediate Shaft
- Overdrive Switch
- Parking Pawl
- Relays and Modules - A/T
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shifter A/T
- Torque Converter
- Transmission Cooler
- Transmission Mode Switch
- Transmission Mount
- Transmission Position Sensor/Switch
- Transmission Speed Sensor
- Valve Body
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Descriptions
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Diagnosis By Symptom - External Controls
- 4R100
- Chart Index & Directions
- Diagnosis By Symptom Index
- Engagement Concerns, 201-209/301-309
- Other Concerns, 251-262/351-362
- 251/351: Shift Lever Effort Is High
- 252/352: External Leaks
- 253/353: Driveability Concerns
- 254/354: Noise Vibration - Forward or Reverse
- 255/355: Engine Will Not Crank
- 256/356: No Park (P) Range
- 257/357: Overheating
- 258/358: No Engine Braking In Manual 2ND Position Only
- 259/359: No Engine Braking In Manual 1ST Position Only
- 260/360: No Engine Braking w/(D) Canceled (Manual 1 & 2 Have Engine Braking)
- 261/361: No Engine Braking In Manual 1, 2, and 3
- 262/362: Fluid Venting/Foaming
- Shift Concerns, 210-237/310-337
- 210/310: Some or All Shifts Missing
- 211/311: Timing - Early/Late (Some/All)
- 212/312: Timing - Erratic/Hunting (Some/All)
- 213/313: Feel - Soft/Slipping (Some/All)
- 214/314: Feel - Harsh (Some/All)
- 215/315: No 1ST Gear In Drive, Engages In Higher Gear
- 216/316: No Manual 1ST Gear
- 217/317: No Manual 2ND Gear
- 220/320: No 1-2 Shift (Automatic)
- 221/321: No 2-3 Shift (Automatic)
- 222/322: No 3-4 Shift (Automatic)
- 223/323: No 4-3 Shift (Automatic)
- 224/324: No 3-2 Shift (Automatic)
- 225/325: No 2-1 Shift (Automatic)
- 226/326: Soft/Slipping 1-2 Only (Automatic)
- 227/327: Soft/Slipping 2-3 Only (Automatic)
- 228/328: Soft/Slipping 3-4 Only (Automatic)
- 229/329: Soft/Slipping Downshifts (Automatic)
- 232/332: Harsh 1-2 Shift Only (Automatic)
- 233/333: Harsh 2-3 Shift Only (Automatic)
- 234/334: Harsh 3-4 Shift Only (Automatic)
- 235/335: Harsh 4-3 Shift Only (Automatic)
- 236/336: Harsh 3-2 Shift Only (Automatic)
- 237/337: Harsh 2-1 Shift Only (Automatic)
- Torque Converter Clutch Operation Concern 240-242/340-324
- Pinpoint Tests
- Pinpoint Tests - External Controls
- 4R100
- Before Pinpoint Tests
- Pinpoint Tests-Non OSC Equipped Vehicles
- Test A: Shift Solenoids
- Test B: Transmission Fluid Temperature (TFT) Sensor
- Test C: Torque Converter Clutch (TCC) Solenoid
- Test D: Digital Transmission Range (TR) Sensor
- Test E: Electronic Pressure Control (EPC) Solenoid
- Test F: Turbine Shaft Speed (TSS) & Output Shaft Speed (OSS) Sensor
- Test G: Coast Clutch Solenoid (CCS)
- Test H: Solenoid Mechanical Failure
- Component Tests and General Diagnostics
- Monitors, Trips, Drive Cycles and Readiness Codes
Locations
Service and Repair
- External Controls
- Removal
- Overhaul
- Disassembly
- Disassembly and Assembly of Subassemblies
- Main Control Valve Body-Disassembly and Assembly
- Main Control Valve Body-Solenoid Body Check
- Main Control Valve Body-Accumulator Body Check
- Rear Case Bushings
- Coast Clutch Assembly
- Cooler Bypass Valve Assembly
- Direct Clutch Assembly and Intermediate Brake Drum
- Forward Clutch Assembly
- Forward Hub and Ring Gear
- Forward Planet Assembly
- Front Case Bushings
- Input Shell
- Intermediate/Overdrive Cylinder Assembly
- Reverse Planet Assembly
- Output Shaft-Check
- Overdrive Ring Gear and Center Shaft Assembly
- Pump Assembly
- Center Support
- Low One-Way Clutch Assembly
- Reverse Clutch Piston
- Torque Converter
- Torque Converter Cleaning and Inspection
- Torque Converter Flushing
- Torque Converter Leak Check
- Torque Converter Impeller to Pump Stator Interference Check
- Torque Converter Turbine to Pump Stator Interference Check
- Torque Converter One-Way Clutch Check
- Torque Converter End Play Check
- Assembly
- Installation
- Transmission Fluid Cooler and Tubes - Backflushing and Cleaning
- Transmission Fluid Drain and Refill
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Clutch
- Differential Assembly
- Differential Carrier
- Differential Case
- Differential Lock
- Differential Mount
- Differential Axle Housing
- Drain Plug
- Fill Plug
- Fluid - Differential
- Pinion Bearing
- Pinion Flange
- Pinion Gear
- Ring Gear
- Application and ID
Description and Operation
Locations
Service and Repair
Diagrams
Specifications
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Manual Transmission/Transaxle
- Differential
- Drain Plug
- Extension Housing
- Fill Plug
- Flywheel Gear
- Gear
- Mainshaft
- Overdrive Switch
- Seals and Gaskets
- Sensors and Switches - M/T
- Shifter M/T
- Transmission Cooler
- Transmission Mount
- Transmission Speed Sensor
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
- Power Take-Off
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Transmission Control Systems
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Analysis of Leakage
- Analysis of Vibration
- Axle Noise
- Differential Check - Trac-LOK Road Test (Dana)
- Differential Check-Tractech(R) Truetrac(R) (Dana)
- Differential Check-Traction-Lok(R) Road Test (Ford)
- Driveline Vibration
- Inspection For Bent Rear Axle Housing
- Noise Acceptability
- Runout Check-Half-Round Companion Flange (Ford Axles Only)
- Tooth Contact Pattern Check - Gearset, Dana S135
- Tooth Contact Pattern Check - Gearset, Except Dana S135
- Total Backlash Check
- Universal Joint (U-Joint) Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Automatic Transmission/Transaxle
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Red Brake Warning Indicator Always on
- Test B: Vibration When Brakes Are Applied
- Test C: Adjustable Brake Pedal Does Not Move
- Test D: Adjustable Pedal Moves Forward Only
- Test E: Adjustable Pedal Moves Rearward Only
- Test F: DTC's B1987, B1988, and B1989: Pedal Forward/Rearward Motor Stalled
- Test G: DTC's B1990 and B1991: Pedal Forward/Rearward Potentiometer Feedback Circuit Short to Battery
- Component Tests and General Diagnostics
Locations
Specifications
Technical Service Bulletins
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Alternator
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Pinpoint Tests - Dual Generators
- Pinpoint Test Notes
- Test I: Charging Warning Indicator On With The Engine Running
- Test J: Charging Sys. Indicator Off-Ign. Switch In Run Position
- Test K: Charging Sys. Indicator On-Eng. Running Volts Increase
- Test L: Charging Sys. Operates - Battery Volts Do Not Increase
- Test M: Dead Battery, Uncharged or Low - Low Generator Voltage
- Test N: Charging System Indicator Flickers/ Is Intermittent
- Test O: System Overcharges (Voltage Greater Than 15 Volts)
- Test P: Battery Leakage Or Damage
- Test Q: Voltage Gauge Reads High Or Low
- Test R: Generator(s) Are Noisy
- Test S: Radio Interference
- Test T: Dual Generator Upper Fault Detected (P1105)
- Test U: Dual Generator Lower Fault Detected (P1106)
- Test V: Dual Generator Lower Circuit Fault Detected (P1107)
- Test W: Dual Generator Battery Lamp - Fault Detected (P1108)
- Pinpoint Tests - Single Generator
- Pinpoint Test Notes
- Test A: Battery Is Discharged Or Voltage Is Low
- Test B: Charging System Indicator Is On - Engine Running
- Test C: System Overcharges (Battery Voltage 15 Volts or More)
- Test D: Charging Indicator ON W/Engine Running & Increases Voltage
- Test E: Charging Indicator Off W/Ign Switch In RUN & Engine OFF
- Test F: Charging Indicator Flickers Or Is Intermittent
- Test G: Generator Is Noisy
- Test H: Radio Interference
- Pinpoint Tests - Dual Generators
- Component Tests and General Diagnostics
Diagrams
Specifications
Tools and Equipment
- Starting System
- Clutch Switch
- Ignition Lock
- Ignition Switch
- Neutral Safety Switch
- Starter Motor
- Starter Relay
Service Precautions
Description and Operation
Testing and Inspection
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Power and Ground Distribution
- Auxiliary Power Outlet
- Electrical Accessory Panel
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Power Distribution Module
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Locations
Diagrams
Technical Service Bulletins
Technical Service Bulletins
- Power and Ground Distribution
- Auxiliary Power Outlet
- Electrical Accessory Panel
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Power Distribution Module
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Locations
Diagrams
Technical Service Bulletins
- Steering and Suspension
- Alignment
- Steering
- Center Link
- Pitman Arm
- Power Steering
- Steering Column
- Steering Damper
- Steering Gear
- Steering Shaft
- Steering Wheel
- Tie Rod
Description and Operation
Testing and Inspection
Locations
Specifications
Technical Service Bulletins
- Suspension
- Wheels and Tires
Specifications
Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Duct
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Air Filter / Purifier
- Cabin Temperature Sensor / Switch
- Compressor HVAC
- Compressor Clutch Relay
- Compressor Fitting HVAC
- Condenser HVAC
- Control Assembly
- Control Module HVAC
- Coupler HVAC
- Evaporator Case
- Evaporator Core
- Evaporator Temperature Sensor / Switch
- Expansion Block/Orifice Tube
- Expansion Valve
- Heater Control Valve
- Heater Core
- Heater Core Case
- Heater Hose
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Receiver Dryer
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Solar Sensor
- System Relay
- Vacuum Harness HVAC
- Vacuum Pump HVAC
- Vacuum Reservoir HVAC
- Vacuum Solenoid Valve HVAC
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Diagnostic Vacuum Diagrams
- Test A: B2266 - Blend Door Failure Or Short
- Test B: B1251/1253 A/C Incar Temp Sensor Open CKT Or Short
- Test C: B1255 Or B1257 A/C Ambient Temp Sensor Open CKT Or Short
- Test D: B1259 Or B1261 Solar Radiation Sensor Open CKT Or Short
- Test E: No Communication W/EATC Module
- Test F: EATC System Inop, Intermittent Or Incorrect Operation
- Test G: Incorrect/Erratic Airflow From Outlet(s) - Manual
- Test H: Incorrect/Erratic Airflow From Outlet(s) - EATC
- Test I: Insufficient, Erratic Or No Heat
- Test J: A/C Does Not Operate/does Not Operate Correctly
- Test K: A/C Is Always On
- Test L: Insufficient Air Conditioning (A/C) Cooling
- Test M: No Operation In All The Temperature Settings - Manual
- Test N: Blower Motor Is Inoperative - Manual Climate Control
- Test O: Blower Motor Is Inoperative - EATC
- Test P: Blower Motor Operates Continuously In High - Manual
- Test Q: No Operation In High Blower Setting - Manual
- Test R: No Operation In Lower Speeds - Manual Climate Control
- Test S: Blower Motor Does Not Operate Correctly - EATC
- Test T: Steering Wheel Switch Inop/Does Not Operate Correctly
- Test U: Auxiliary Blower Motor Does Not Operate
- Test V: Auxiliary Blower Motor Does Not Operate Correctly
- Test W: Panel/Floor Control Inop W/Front/Rear Aux Controls
- Test X: Temp Control Inop W/Front/Rear Aux Controls
- Test Y: Panel Controls Inop W/Front/Rear Aux Controls
- Test Z: Front/Rear Aux Blower Motor Switch Operates Only In Hi
- Tests AA: Front/Rear Aux Blower Motor Switch Inop In Hi
- Component Tests and General Diagnostics
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Clockspring Assembly / Spiral Cable
- Impact Sensor
- Safing Sensor
Service Precautions
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Air Bag(s) Arming and Disarming
- Child Restraint
- Seat Belt
- Seat Belt Buckle
- Seat Belt Buckle Switch
- Seat Belt Extension
- Seat Belt Height Adjuster
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Seat Belt Retractor
- Seat Belt Tensioner
- Seat Belt Warning Timer
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Tools and Equipment
- Sensors and Switches - Restraints and Safety Systems
Service and Repair
Technical Service Bulletins
- Accessories and Optional Equipment
- Accessory Delay Module
- Antenna
- Antitheft and Alarm Systems
- Alarm Module
- Alarm System Transponder
- Keyless Entry
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: No Communication With Module - Passive AntiTheft System
- Test B: AntiTheft Indicator Always/Never On
- Test C: Vehicle No Start/Indicator Proves Out 3 Seconds as Normal
- Test D: Number of Programmed Keys Is Belorw Minimum
- Test E: Antenna Not Connected Or Defective Transceiver
- Test F: No Key Code Received (Damaged Key or NonPATS Key)
- Test G: Unprogrammed Encoded Ignition Key (Keycode Format OK)
- Test H: Invalid Key Code From Encoded Ignition Key Transponder
- Test I: PATS Signal Not Received - Disconnected, Damaged or Wiring
- Test J: PCM ID No Match Between PATS Module And PCM
- Test K: No Security ID Exchange Between PATS Module and PCM
- Test L: Faulty SCP Link Or Incorrect PCM Calibration
- Programming and Relearning
Diagrams
Technical Service Bulletins
Tools and Equipment
- Collision Avoidance and Parking Assist Systems
- Driver/Vehicle Information Display
- Entertainment Systems
- General Module
- Memory Positioning Systems
- Pedal Positioning System
- Radio, Stereo, and Compact Disc
- Compact Disc Player (CD)
- Radio/Stereo
- Remote Control
- Speaker
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Audio Unit Is Inoperative
- Test B: Poor Reception
- Test C: Continuous Seek/Scan In AM/FM
- Test D: Poor Quality Sound From One or More Speakers
- Test E: Poor Quality/Distorted Sound From All Speakers
- Test F: No Sound From One Or More Of The Speakers
- Test G: No Sound From All Of The Speakers
- Test H: No Auxiliary Headphone Audio - Infrared Headphone
- Test I: Auxiliary Audio Control Is Inoperative
- Test J: Video System Is Inoperative/Does Not Operate Correctly
- Test K: Video Display Is Inoperative
- Test L: Subwoofer Is Inoperative
- Test L: Video Display Is Inoperative - No Picture Video Display On
- Test M: Video Cassette Player Inoperative/Does Not Operate Correctly
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Relays and Modules - Accessories and Optional Equipment
- Sensors and Switches - Accessories and Optional Equipment
- Towing / Trailer System
- Trailer Connector
- Trip Computer
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Auxiliary Step / Running Board
- Cowl
- Doors, Hood and Trunk
- Exterior Moulding / Trim
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Locks
- Door Locks
- Keyless Entry
- Power Locks
- Power Door Lock Actuator
- Power Door Lock Control Module
- Power Door Lock Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Pinpoint Tests - Module Controlled
- Test E: A Single/More Than One Door Lock Is Inoperative - Power Locking
- Test F: Doors Do Not Lock/Unlock Using the Keyless Entry Keypad
- Test G: Doors Do Not Lock/Unlock Using the Remote Transmitter
- Test H: Auto Lock Does Not Operate Correctly
- Test I: Panic Feature Is Inoperative/Does Not Operate Correctly
- Test J: Keyless Entry Keypad Illumination Is Inoperative
- Test K: Remote Keyless Entry Transmitter Out of Synchronization
- Test L: Smart Lock Does Not Operate Correctly
- Pinpoint Tests - Non Module Controlled
- Pinpoint Tests - Module Controlled
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Trunk / Liftgate Lock Cylinder
- Mirrors
- Paint, Striping and Decals
- Relays and Modules - Body and Frame
- Seats
- Memory Positioning Systems
- Power Seat Control Module
- Power Seat Motor
- Power Seat Motor Position Sensor
- Power Seat Switch
- Seat Cushion
- Seat Temperature Element
- Seat Temperature Control Module
- Seat Temperature Switch
- Seat Latch
- Seat Track
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Descriptions
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Power Seat Is Inoperative - Vehicles Without SIR
- Test B: Power Seat Is Inoperative - Vehicles With SIR
- Test C: Power Seat Does Not Move Horizontally/Vertically - Vehicles Without SIR, Driver Side
- Test D: Power Seat Does Not Move Horizontally/Vertically - Vehicles With SIR, Driver Side
- Test E: Power Seat Does Not Move Horizontally/Vertically - Vehicles Without SIR, Passenger Side
- Test F: Power Seat Does Not Move Horizontally/Vertically - Vehicles With SIR, Passenger Side
- Test G: Memory Seat Is Inoperative
- Test H: Memory Seat Does Not Operate Correctly - Does Not Operate Using The Memory Set Switch
- Test I: Heated Seat Is Inoperative
- Test J: Heated Seat Is Inoperative - Seat Does Not Heat But The Heated Seat Switch Illuminates When Pressed
- Test K: Heated Seat Is Inoperative - Seat Does Heat But The Heated Seat Switch Does Not Illuminate When Pressed
Locations
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Sensors and Switches - Body and Frame
- Sound Proofing / Insulation
- Tailgate
- Unibody
Service Precautions
Description and Operation
Testing and Inspection
Locations
- View 151-23 (Vehicle Interior)
- View 151-24 (In Roof Panel)
- View 151-25 (Vehicle Interior, RH Side, After C-Pillar)
- View 151-26 (In Liftgate)
- View 151-27 (Vehicle Floor, LH Side)
- View 151-28 (In RH Rear Door)
- View 151-29 (In LH Rear Door)
- View 151-30 (Front Door, Driver Side Shown, Passenger Side Similar)
- View 151-31 (Vehicle Rear End)
- View 151-32 (In Roof)
- View 151-33 (Front of Vehicle)
Specifications
Technical Service Bulletins
- Cruise Control
- Brake Switch (Cruise Control)
- Clutch Switch
- Cruise Control Servo
- Cruise Control Servo Cable
- Cruise Control Switch
- Sensors and Switches - Cruise Control
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Speed Control Is Inoperative
- Test B: Set Speed Fluctuates
- Test C: Speed Control Does Not Disengage With Brakes Applied
- Test D: Speed Control Does Not Disengage With Clutch Applied
- Test E: Speed Control Switch Is Inoperative
- Test F: Swith Flash No Dynamic Pull Occurs Speed Control Inop.
- Test G: Flash Code 2 - Brake Pedal Position Switch Failure
- Test H: Flash Code 3 - Deactivator Switch Circuit Failure
- Test I: Switch Flash, Dynamic Pull Occurs, Speed Control Inop.
- Test J: Speed Control Indicator Lamp Is Always On
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Instrument Panel, Gauges and Warning Indicators
- Audible Warning Device
- Cigarette Lighter
- Compass
- Dashboard / Instrument Panel
- Door Switch
- Driver/Vehicle Information Display
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Malfunction Indicator Lamp
- Oil Change Reminder Lamp
- Oil Pressure Sender
- Parking Assist Warning Indicator
- Parking Brake Warning Switch
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Speedometer Head
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Pinpoint Tests - Information and Message Center
- Pinpoint Tests - Instrument Cluster
- Test A: No Communication With The Instrument Cluster
- Test B: Incorrect Fuel Gauge Indication
- Test C: Incorrect Voltage Gauge Indication - Manual Transmission Only
- Test D: Incorrect Oil Pressure Gauge Indication
- Test E: Incorrect Temperature Gauge Indication
- Test F: Incorrect Transmission Temperature Gauge Indication - Automatic Transmission Only
- Test G: Low Fuel Warning Indicator Is Never/Always On
- Test H: Speedometer Is Inoperative
- Test I: Tachometer Is Inoperative
- Test J: Door Ajar Indicator Is Inoperative (Chime Is Operative)/Does Not Operate Correctly
- Test K: Safety Belt Warning Indicator Is Inoperative (Chime Is Operative)/Does Not Operate Correctly
- Test L: ABS Warning Indicator Is Never/Always On
- Test M: Brake Warning Indicator Is Never On
- Test N: Malfunction Indicator Lamp (MIL) Indicator Is Never On
- Test O: Charging System Indicator Is Never On
- Test P: Air Bag Warning Indicator Is Never/Always On
- Test Q: High Beam Indicator Is Never On
- Test R: LH Turn Indicator Is Never On
- Test S: RH Turn Indicator Is Never On
- Test T: 4x4 High/4x4 Low Range Indicator Is Never/Always On-Electronic
- Test U: 4x4 High/4x4 Low Range Indicator Is Never/Always On-Manual Shift
- Test X: Speed Control Indicator Is Never/Always On
- Test Y: Theft Indicator Is Never/Always On
- Test Z: Check Fuel Cap Indicator Is Inoperative/Always On
- Tests AA: Check Gage Warning Indicator Is Inoperative/Always On
- Tests AC: CK SUSP Indicator Is Never/Always On
- Tests AD: Instrument Cluster Is Inoperative
- Pinpoint Tests - Instrument Panel Illumination
- Test A: Control Illumination Is Inoperative
- Test B: Instrument Cluster Illumination Is Inoperative
- Test C: Climate Control Illumination Is Inoperative
- Test D: Audio System Illumination Is Inoperative
- Test E: A Single Illumination Source Is Inoperative
- Test F: A Single Illumination Source Is Inoperative - Steering Wheel Switches
- Test G: A Single Illumination Source Is Inoperative - Door Lock Control Switches
- Test H: A Single Illumination Source Is Inoperative - Window Control Switches
- Pinpoint Tests - Warning Devices
- Component Tests and General Diagnostics
Adjustments
Locations
Service and Repair
Diagrams
Technical Service Bulletins
Tools and Equipment
- Lighting and Horns
- Ambient Light Sensor
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Center Mounted Brake Lamp
- Courtesy Lamp
- Door Lamp
- Glove Box Lamp
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Interior Lamps Are Inoperative
- Test B: An Individual Courtesy Lamp Is Inoperative
- Test C: Courtesy Lamps Stay On Continuously
- Test D: Demand Lighting Is Inoperative
- Test E: An Individual Demand Lamp Is Inoperative
- Test F: Battery Saver Does Not Deactivate After Time-Out
- Test G: All Battery Saver Components Do Not Operate
- Test H: Running Board Lamps Are Inoperative/Do Not Operate Correctly (Other Interior Lamps Operate)
Diagrams
Tools and Equipment
- Daytime Running Lamp
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- License Plate Lamp
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trailer Lamps
- Trailer Lighting Relay
- Turn Signals
- Underhood Lamp
- Vanity Lamp
Description and Operation
Diagrams
Specifications
Technical Service Bulletins
- Windows and Glass
- Heated Glass Element
- Rear Defogger
- Relays and Modules - Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Windshield
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: All Power Windows Are Inoperative
- Test B: LF Power Window Is Inoperative
- Test C: A Single Power Window Is Inoperative - Right Front
- Test D: LR or RR Power Window Is Inoperative
- Test E: Vent Power Windows Are Inoperative
- Test F: Defrost System Is Inoperative
- Test G: Defrost System Will Not Shut Off Automatically
- Test H: Delayed Accessory Is Inoperative
Tools and Equipment
- Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Windshield Washer Motor
- Windshield Washer Pump
- Windshield Washer Switch
- Wiper Arm
- Wiper Blade
- Wiper Motor
- Wiper Motor Linkage
- Wiper Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Windshield Wipers Are Inoperative
- Test B: Rear Wiper Is Inoperative
- Test C: Wipers Stay On Continuously
- Test D: Rear Wiper Stays On Continuously
- Test E: High/Low Windshield Wiper Speeds Do Not Operate Correctly
- Test F: Low Rear Window Wiper Speed Does Not Operate Correctly
- Test G: Intermittent Windshield Wiper Speed Does Not Operate Correctly
- Test H: Intermittent Rear Wiper Speed Does Not Operate Correctly
- Test I: Intermittent Rear Wipers Do Not Operate Correctly
- Test J: Rear Window Wiper Wash And Wipe Function Does Not Operate
- Test K: Washer Pump Is In Operative
- Test L: Windshield Wiper Speed Dependent Interval Mode Does Not Operate Correctly
- Component Tests and General Diagnostics
Diagrams
Specifications
Tools and Equipment
Service Precautions
- Application and ID
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Noise, Vibration, and Harshness Diagnosis
- Symptom Charts
- Pinpoint Tests
- Test Notes
- Test A: Brake Vibration/Shudder
- Test B: Engine Ticking Noise
- Test C: Accessory Drive Bearing Hoot
- Test D: Power Steering Moan
- Test E: Engine Driven Cooling Fan Moan
- Test F: Drumming Noise
- Test G: Engine Ticking, Knocking Or Continuous Rattle
- Test H: Front Suspension Noise
- Test I: Rear Suspension Noise
- Test J: Wheel And Tire
- Test K: High Speed Shake Or Shimmy
- Test L: Clutch Vibration
- Test M: Transfer Case Vibration
- Diagnostic Guide
- Check OASIS/TSBs/Repair History
- Diagnostic Procedure
- Component Tests
- NVH Condition and Symptom Categories
- Tire Wear Patterns and Frequency Calculations
- 1: Customer Interview
- 2: Pre-Drive Check
- 3: Preparing for the Road Test
- 4: Verify the Customer Concern
- 5: Road Test
- Tools and Techniques
- Noise, Vibration, and Harshness Diagnosis
- Component Tests and General Diagnostics
Locations
- Component Locations
- A-Z Components List
- Location Views
- View 151-1 (Dash Panel)
- View 151-2 (Dash Panel)
- View 151-3 (Dash Panel, Center)
- View 151-4 (Behind Dash Panel, RH Side)
- View 151-5 (On Steering Column)
- View 151-6 (Under Dash Panel, LH Side)
- View 151-7 (Passenger Seat)
- View 151-8 (Driver Seat)
- View 151-12 (Engine Front)
- View 151-13 (Engine Rear)
- View 151-14 (Engine Compartment)
- View 151-15 (Engine Rear)
- View 151-16 (Engine Compartment)
- View 151-17 (4X2 Automatic Transmission)
- View 151-18 (4X4 Automatic Transmission)
- View 151-19 (Engine Compartment)
- View 151-20 (Engine Compartment)
- View 151-23 (Vehicle Interior)
- View 151-24 (In Roof Panel)
- View 151-25 (Vehicle Interior, RH Side, After C-Pillar)
- View 151-26 (In Liftgate)
- View 151-27 (Vehicle Floor, LH Side)
- View 151-28 (In RH Rear Door)
- View 151-29 (In LH Rear Door)
- View 151-30 (Front Door, Driver Side Shown, Passenger Side Similar)
- View 151-31 (Vehicle Rear End)
- View 151-32 (In Roof)
- View 151-33 (Front of Vehicle)
- View 151-34 (Central Junction Box)
- View 151-35 (Central Junction Box)
- View 151-36 (Central Junction Box)
- View 151-37 (Auxiliary Relay Box 1)
- View 151-38 (Auxiliary Relay Box 2)
- View 151-39 (Auxiliary Relay Box 3)
- View 151-40 (Auxiliary Relay Box 4)
- Connector Locations
- Ground Locations
- Splice Locations
- Harness Locations
- Component Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Exploded Views
- Connector Views
- C100-C197
- C202-C294
- C300-C396
- C402-C495
- C500-C820
- C904-C991
- C1008-C1360
- C1008
- C1010
- C1021
- C1023
- C1025
- C1026
- C1031
- C1032
- C1033
- C1040
- C1041
- C1043
- C1045
- C1046
- C1047
- C1063
- C1066
- C1068
- C1076
- C1078
- C1081
- C1087
- C1100a
- C1100b
- C1126
- C1127
- C1129
- C1147
- C1148
- C1159
- C1168
- C1170
- C1171
- C1172
- C1173
- C1174
- C1177
- C1180
- C1187
- C1188
- C1189
- C1195
- C1204
- C1205
- C1206
- C1207
- C1210
- C1220
- C1221
- C1236
- C1246
- C1247
- C1249a
- C1249b
- C1251a
- C1251c
- C1253
- C1271
- C1272
- C1273a
- C1273b
- C1278
- C1279
- C1280
- C1281
- C1284
- C1285
- C1303
- C1308
- C1324
- C1360
- C2003-C3178
- C4009-C4132
- Power and Ground Distribution
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Accessory Delay Relay
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Air Cleaner Restriction Indicator
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Alarm System Transponder
- Alternator
- Automatic Transmission/Transaxle
- Backup Lamp
- Battery
- Brake Fluid Level Sensor/Switch
- Brake Lamp
- Brake Light Switch
- Brake Pedal Assy
- Brake Signal
- Brake Switch (Cruise Control)
- Camshaft Position Sensor
- Canister Purge Control Valve
- Cargo Lamp
- Center Mounted Brake Lamp
- Clockspring Assembly / Spiral Cable, Air Bag
- Clutch Switch
- Clutch Switch, Cruise Control
- Clutch Switch, ECM
- Compact Disc Player (CD)
- Coolant Temperature Sensor/Switch (For Computer)
- Courtesy Lamp
- Crankshaft Position Sensor
- Cruise Control Servo
- DVD Player
- Data Link Connector
- Daytime Running Lamp Relay
- Daytime Running Lamp Resistor
- Differential Speed Sensor
- EGR Electronic Vacuum Regulator Solenoid
- EGR Temperature Sensor
- Electronic Brake Control Module
- Engine Control Module
- Engine Temperature Sensor
- Exhaust Pressure Regulator Vacuum Valve, EGR
- Fog/Driving Lamp
- Front Door Window Motor
- Fuel Heater
- Fuel Injector
- Fuel Pressure Regulator
- Fuel Pressure Sensor/Switch
- Fuel Pump
- Fuel Tank Selector Switch
- Fuel Tank Switching Valve
- Fuel Tank Unit
- General Module
- Glow Plug Control Module
- Hazard Warning Switch
- Headlamp
- Heated Glass Element
- Heating and Air Conditioning
- System Diagram
- Air Door Actuator / Motor, HVAC
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Temperature Sensor / Switch
- Compressor Clutch Coil
- Compressor Clutch Relay
- Control Assembly, HVAC
- Control Module HVAC
- Refrigerant Pressure Sensor / Switch, HVAC
- Solar Sensor, HVAC
- System Relay, HVAC
- Horn
- Idle Speed/Throttle Actuator - Electronic
- Ignition Coil
- Ignition Switch
- Inertia Fuel Shutoff Switch
- Injector Driver Module
- Injector Driver Module Relay
- Instrument Panel, Gauges and Warning Indicators
- Keyless Entry Key-Pad
- Knock Sensor
- Leak Detection Valve, Evaporative System
- License Plate Lamp
- Main Relay (Computer/Fuel System)
- Manifold Pressure/Vacuum Sensor
- Marker Lamp
- Memory Positioning Module
- Memory Positioning Switch
- Mirrors
- Neutral Safety Switch
- Oil Level Sensor For ECM
- Oil Pressure Sender
- Oil Temperature Sensor For ECM
- Overdrive Switch, M/T
- Oxygen Sensor
- Parking Assist Control Module
- Parking Assist Distance Sensor
- Parking Assist Switch
- Parking Assist Warning Indicator
- Parking Brake Warning Switch
- Parking Lamp
- Power Door Lock Actuator
- Power Door Lock Switch
- Power Seat Control Module
- Power Seat Motor
- Power Seat Motor Position Sensor
- Power Seat Switch
- Power Trunk / Liftgate Lock Actuator
- Power Window Switch
- Pressure Feedback Exhaust Sensor, EGR
- Quarter Window Motor
- Radio/Stereo
- Rear Door Window Motor
- Remote Control, Audio - Stereo
- Seat Belt Buckle Switch
- Seat Belt Tensioner
- Seat Temperature Control Module
- Seat Temperature Element
- Seat Temperature Switch
- Speaker
- Starter Motor
- Starter Relay
- Suspension Control ( Automatic - Electronic )
- Television / Monitor
- Throttle Position Sensor
- Traction Control Switch
- Trailer Connector
- Trailer Lighting Relay
- Transmission Speed Sensor, M/T
- Trip Computer
- Turn Signals
- Underhood Lamp
- Vanity Lamp
- Video Cassette Player / Recorder
- Wastegate Solenoid
- Wheel Speed Sensor
- Windshield Washer Motor
- Windshield Washer Switch
- Wiper Motor
- Wiper Switch
- Electrical Diagrams
- Diagrams By Number
- Power and Ground Distribution
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Antitheft and Alarm Systems
- Automatic Transmission/Transaxle
- Brake Pedal Assy
- Charging System
- Collision Avoidance and Parking Assist Systems
- Cruise Control
- General Module
- Heated Glass Element
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Keyless Entry
- Lighting and Horns
- Memory Positioning Systems
- Mirrors
- Power Locks
- Power Take-Off
- Powertrain Management
- Radio, Stereo, and Compact Disc
- Seats
- Starting System
- Television / Monitor
- Trailer Connector
- Windows
- Wiper and Washer Systems
- Mechanical Diagrams
- Fluid Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Connectors
- Grounds
- Splices
- Harness
Specifications
- Electrical Specifications
- Mechanical Specifications
- Air Bag Systems
- Alternator
- Antenna
- Battery
- Body and Frame
- Brakes and Traction Control
- Collision Avoidance and Parking Assist Systems
- Computers and Control Systems
- Cooling System
- Cruise Control
- Emission Control Systems
- Engine
- System Specifications
- Camshaft Bearing
- Camshaft Gear/Sprocket
- Camshaft, Engine
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belt
- Drive Belt Tensioner
- Engine Mount
- Engine Oil Dip Stick - Dip Stick Tube
- Engine Oil Drain Plug
- Idler Pulley
- Intake Manifold
- Lifter / Lash Adjuster, Valve
- Oil Cooler, Engine
- Oil Filter Adapter
- Oil Filter, Engine
- Oil Pan, Engine
- Oil Pick Up/Strainer
- Oil Pump, Engine
- Rear Crankshaft Main Bearing Seal
- Timing Components
- Exhaust System
- Fuel Delivery and Air Induction
- General Module
- Heating and Air Conditioning
- Ignition System
- Lighting and Horns
- Radio, Stereo, and Compact Disc
- Seat Belt Systems
- Starting System
- Steering and Suspension
- System Specifications
- Alignment
- Steering
- Suspension
- Wheels and Tires
- Transmission and Drivetrain
- System Specifications
- Automatic Transmission/Transaxle
- Axle Shaft Assembly
- Clutch, M/T
- Differential Assembly
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Manual Transmission/Transaxle
- Wiper and Washer Systems
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Tools and Equipment
Diagnostic Trouble Codes
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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