Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD1999WINDSTAR BASE, VAN CARGO, 3.8 4REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1856 (MANUAL TRANSAXLE)DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIESOUTPUT SHAFTMATERIAL
1999 Ford Windstar Base, Van Cargo, 3.8 4
Output Shaft: Material
1999 Ford Windstar Base, Van Cargo, 3.8 4SECTION Material
WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
MATERIAL SPECIFICATION TABLE
| Item | Specification |
|---|---|
| SAE 75W-90 API GL-4 Gear Oil XT-4-QGL | WSS-M2C203-A1 |
PART NUMBER REFERENCE TABLE
| Item | Part Number | Description |
|---|---|---|
| 1 | 7F431 | Output shaft bearing |
| 2 | 7061 | Output shaft |
| 3 | - | Spacer |
| 4 | - | Friction dampener |
| 5 | 7100 | 1st gear |
| 6 | - | Synchronizer inner cones |
| 7 | - | Synchronizer outer cones |
| 8 | 7107 | Synchronizer blocking rings |
| 9 | - | 1st/2nd gear synchronizer assembly |
| 10 | - | Synchronizer key springs |
| 11 | - | Synchronizer key |
| 12 | - | 1st/2nd clutch hub |
| 13 | - | Clutch hub sleeve (reverse gear) |
| 14 | 7064 | Snap ring |
| 15 | 7102 | 2nd gear |
| 16 | - | Friction damper cone |
| 17 | - | Secondary 3rd gear |
| 18 | 7064 | Snap ring |
| 19 | - | Secondary 4th gear |
| 20 | 7025 | Bearing |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.