Differential Case: Notes

1999 Ford Windstar Base, Van Cargo, 3.8 4SECTION Notes
WARNING: This page is about a different car, the 2010 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS

Illustration Tool Name Tool Number
GF0000814Courtesy of FORD MOTOR CO.
2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent
GF0000024Courtesy of FORD MOTOR CO.
Dial Indicator With Holding Fixture 100-002 (TOOL-4201-C) or equivalent
GF0000771Courtesy of FORD MOTOR CO.
Gauge, Clutch Housing 308-021 (T57L-4201-A)
GF0000824Courtesy of FORD MOTOR CO.
Installer, Differential Shim 205-220 (T85L-4067-AH)
GF0000823Courtesy of FORD MOTOR CO.
Installer, Differential Side Bearing 205-010 (T57L-4221-A2)
GF0000822Courtesy of FORD MOTOR CO.
Step Plate 205-D016 (D80L-630-5) or equivalent
MATERIAL

Item Specification
Stud and Bearing Mount
TA-27
WSK-M2G349-A1
Fig 1: Exploded View Of Differential Case With Torque Specifications
GF0047576Courtesy of FORD MOTOR CO.
Item Part Number Description
1 - Bearing cap bolts (part of 4010) (4 required)
2 - Bearing caps (part of 4010) (2 required)
3 4204 Differential case
4 4209 Differential ring gear
5 4221 Differential bearings (2 required)
6 4222 Differential bearing cups (2 required)
7 4216 Differential ring gear bolt (10 required)
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.