ISO Relay Test

1997 Ford Explorer 4D Utility, 4.0 E, 4WDSECTION ISO Relay Test
NOTE: ISO (International Standardization Organization) has established standards in relay design. A/C system uses both a 4-pin and a 5-pin ISO relay. See WIRING DIAGRAMΒ . Testing for both relays is identical, except when testing a 4-pin relay, pin 87A should not be tested.
  1. Remove relay from connector. Using a DVOM, check resistance from terminal No. 85 and each terminal of relay. See Fig 1. If resistance is 5 ohms or less, between terminal No. 85 and any terminal, replace relay.
  2. Using jumper wires, connect terminals No. 30 and 86 to positive battery terminal. Using DVOM, check for voltage at terminal 87A. If battery voltage is not indicated, replace relay. If battery voltage exists, connect a jumper wire between terminal No. 85 and ground. Check for voltage at terminal No. 87. If battery voltage is not indicated, replace relay.
    Fig 1: Identifying Terminals Of ISO Relay
    G96E31041Courtesy of FORD MOTOR CO.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.