Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Diagnostic Aids
1996 Ford RV Cutaway 5.8 HSECTION Diagnostic Aids
WARNING: This page is about a different variant/trim than selected.
Perform this test only when directed by CIRCUIT TEST AA. This test is intended to diagnose:
- IAC system.
- MAP system.
- EGR system.
To prevent replacing good components, be aware the following non-EEC-IV areas may be at fault:
- Faulty power or ground connections.
- Secondary ignition (distributor cap, rotor, wires, coil and plugs).
- Engine mechanical components (compression, timing, valves, etc.).
- Step 1) IAC Check Try to start engine at part throttle. If engine starts and runs smoothly at part throttle, go to CIRCUIT TEST KE, step 4). If engine does not run as described, go to step 3). If engine starts and idles smoothly, go to next step.
- Step 2) Check For RPM Drop Turn ignition off. Connect a tachometer to engine. Start engine. Disconnect IAC solenoid. If RPM drops or engine stalls, reconnect IAC solenoid and go to next step. If RPM does not drop, CIRCUIT TEST KE, step 4).
- Step 3) Power To MAP Sensor Turn ignition off. Disconnect MAP sensor. Connect MAP tester between wiring harness and MAP sensor. See Fig 1 . Connect banana plugs of tester into DVOM. Turn ignition on. If Green light is on, go to next step. If Green light is off, repair open VREF circuit and check system operation.
- Step 4) MAP Tester Output Reading
If possible, measure several known-good MAP sensors to obtain average voltage for location and day of testing. With MAP tester and DVOM connected, turn ignition on. Measure MAP voltage at MAP sensor. If voltage is not within specification for specific altitude, replace MAP sensor. See MAP VOLTAGE OUTPUT
table. If voltage is in within specification for specific altitude, go to next step.MAP VOLTAGE OUTPUT
Approximate Elevation (Ft.) Voltage Output (Volts) 0 1.55-1.63 1000 1.52-1.60 2000 1.49-1.57 3000 1.46-1.54 4000 1.43-1.51 5000 1.40-1.48 6000 1.37-1.45 7000 1.35-1.43 - Step 5) Check Vacuum Lines Check vacuum hoses for correct routing. Refer to VECI decal. Check MAP sensor vacuum hose for leaks and blockage. If vacuum hoses are okay, go to next step. If vacuum hoses are not okay, repair as necessary. Repeat QUICK TEST .
- Step 6) Check MAP Sensor Turn ignition off. Disconnect vacuum hose from manifold vacuum source. Connect vacuum pump to MAP sensor hose. Apply 18 in. Hg vacuum to MAP sensor. If MAP sensor holds vacuum, go to next step. If MAP sensor does not hold vacuum, replace MAP sensor or hose and repeat QUICK TEST .
- Step 7) Check Vacuum Manifold Source Install vacuum gauge at manifold vacuum source. Start engine and observe vacuum gauge. If manifold vacuum is present, remove vacuum gauge. Reconnect MAP sensor vacuum hose, and go to next step. If vacuum is not present, remove obstruction and repeat QUICK TEST .
- Step 8) Check EGR Vacuum If vehicle is not equipped with EGR system, go to CIRCUIT TEST H, step 2). Disconnect and plug vacuum line at EGR valve. Attempt to start engine. If vehicle did not start previously but starts now or if driveability symptoms are eliminated, go to CIRCUIT TEST DN, step 42). If vehicle could not start previously and still does not start or if vehicle driveability fault is still present, go to next step.
- Step 9) Check EGR Valve Inspect EGR valve for leaks. If valve is fully closed, go to CIRCUIT TEST H, step 2). If EGR valve is leaking or is not fully seated, repair or replace valve as necessary.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.