Diagnostic Aids

1996 Ford Explorer 4D Utility, 4.0 X, 4WD, AutomaticSECTION Diagnostic Aids

Perform this test when instructed during QUICK TEST  or if directed by other test procedures. This test is used to diagnose the following:

  • Generic electronic module wiring harness circuits.
  • Powertrain Control Module (PCM).
Fig 1: Generic Electronic Module Test Circuit & Connector Terminals
G96J01075
  1. Step 1) DTC P1729 & P1781  DTC P1729 indicates 4x4 switch open or short circuit. DTC P1781 indicates 4x4L switch position closed during QUICK TEST . If switch position was not 4x2 or 4x4H during KOEO SELF-TEST , select 4x2 or 4x4H and repeat QUICK TEST . If switch position was as specified, go to next step.
  2. Step 2) Check Intermittent Circuit Failure  Turn ignition off. Connect scan tester to DLC. Using scan tester, access 4x4L PID. Turn ignition on. Cycle switch to 4x2. Shake and bend sections of wiring harness between generic electronic module and transfer case wiring harness connector. Shake and bend sections of wiring harness between generic electronic module PCM. Tap wiring harness connector to simulate road shock. If scan tester voltage fluctuates, isolate fault and repair as necessary. If scan tester voltage does not fluctuate, go to next step.
  3. Step 3) Check Signal From PCM  Turn ignition off. Disconnect PCM 104-pin connector. Inspect pins for damage and repair if necessary. Install EEC-V Breakout Box (014-00950), leaving PCM disconnected. Turn ignition on. While cycling switch, measure voltage between breakout box test pin No. 14 and No. 24 (PWR GND). If voltage cycles, replace PCM and repeat QUICK TEST . If voltage does not cycle, go to next step.
  4. Step 4) Check Circuit Continuity  Turn ignition off. Disconnect generic electronic module. Inspect pins for damage and repair if necessary. Measure resistance between breakout box test pin No. 14 and Yellow/Black wire terminal at generic electronic module wiring harness connector. If resistance is 5 ohms or less, go to next step. If resistance is more than 5 ohms, repair open circuit and repeat QUICK TEST .
  5. Step 5) Check For Short To Power Or Ground  Leave ignition off. Reconnect generic electronic module. Measure resistance between breakout box test pin No. 14 and No. 24. If resistance is more than 10,000 ohms, repair transfer case mechanical fault. If resistance is 10,000 ohms or less, repair short circuit and repeat QUICK TEST .
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.