Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD1993PICKUP F250, 2D PICKUP, 5.0 N, STANDARD, M5OD-R2REPAIR AND DIAGNOSIS (SINGLE PAGE)STEERINGPOWER STEERINGSTEERING SYSTEM - INTEGRAL POWEROVERHAULWORM & VALVE SLEEVEDISASSEMBLY & REASSEMBLY
1993 Ford Pickup F250, 2D Pickup, 5.0 N, Standard, M5OD-R2
Disassembly & Reassembly
1993 Ford Pickup F250, 2D Pickup, 5.0 N, Standard, M5OD-R2SECTION Disassembly & Reassembly
- Remove Teflon sealing rings from valve sleeve using small-bladed knife. See Figure . DO NOT scratch sleeve seal grooves. Wrap worm end of sleeve in shop towel and mount in soft-jawed vise. Place Mandrel (T75L-3517-A1) from seal installation kit on sleeve. Install one valve sleeve Teflon ring over mandrel.
- Using Pusher (T75L-3517-A2), rapidly push down on pusher, forcing Teflon ring down mandrel cone and into fourth groove of valve sleeve. Repeat procedure for 3 more rings, adding another Spacer (T75L-3517-A3) under mandrel for each ring to line up with next open groove.
- After all sleeve rings are installed, remove installation kit. Apply light coat of power steering fluid to sleeve and Teflon rings. Reinstall one Spacer (T75L-3517-A3) on input shaft as a pilot for Sizing Tube (T75L-3517-A4). Slide sizing tube carefully over valve sleeve Teflon rings. Ensure rings are not being deformed when tube is slid over rings.
- Allow sizing tube to sit over rings for minimum 5 minutes to help contract Teflon rings. Remove sizing tube. Ensure rings turn freely in grooves. Install sleeve into control valve assembly soon after removing sizing tube.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.