Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1991 Ford Taurus L4-153 2.5L HSCFACTORY OEM SERVICE PROCEDURE
Integrated Control Relay Module: Service and Repair
Fan, Motor and Integrated Relay Control Assembly
Integrated Relay Control Module:
Removal and Installation
1. Remove radiator sight shield.
2. Disconnect electrical connector. Remove integrated relay control assembly located on radiator support.
3. Disconnect electric fan connector.
4. Unbolt fan/shroud assembly from radiator.
5. Rotate fan/shroud assembly and remove past radiator.
6. Remove fan U-spring retainer from motor shaft and remove fan.
7. Unbolt fan motor from shroud.
8. To install, reverse Steps 1 through 7. Tighten fan retaining screws to 11-14 Nm (97-124 in.lb). Tighten shroud retaining bolts to 2.6-3.7 Nm (23-33 in.lb). Tighten shorud retaining nuts to 8-12 Nm (70-106 in.lb).
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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