Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD1991CUTAWAY 5.8 H, C6REPAIR AND DIAGNOSIS (SINGLE PAGE)ELECTRICALCHARGING SYSTEMSALTERNATOR - MODELS W/EXTERNAL REGULATORPLEASE READ THIS FIRST *CIRCUIT TESTING"S" & "I" CIRCUIT
1991 Ford Cutaway 5.8 H, C6
"S" & "I" Circuit
1991 Ford Cutaway 5.8 H, C6SECTION "S" & "I" Circuit
- Disconnect regulator wiring plug. Install jumper wire between terminals "A" and "F". Start engine and allow to idle. Connect voltmeter negative lead to ground. Connect voltmeter positive lead first to terminal "S" and then to terminal "I" of regulator wiring plug. See Fig 1.
- "S" circuit voltage reading should be 1/2 of "I" circuit voltage reading. Replace regulator if voltage readings are correct. Remove jumper wire from regulator wiring plug. Connect plug to regulator, and repeat CHARGING SYSTEM ON-VEHICLE TESTING.
- If no voltage exists, check for damaged wiring. Connect voltmeter positive lead to positive battery post. Remove jumper wire from regulator wire connector. Attach connector to regulator, and repeat CHARGING SYSTEM ON-VEHICLE TESTING.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.