Bench Testing: No-Load

1991 Ford Cab & Chassis 5.8 H, StandardSECTION No-Load
  1. Connect voltmeter to battery terminals. Connect battery, jumper cables and starter tester to starter. See Fig 1. The starter will operate without a load. Ensure no current is flowing through the ammeter and carbon pile of tester.
    Fig 1: Starter No-Load Test Connections
    G71064Courtesy of FORD MOTOR CO.
  2. Note voltmeter reading. Disconnect battery from starter. Turn carbon pile to achieve voltage obtained while starter was operating. Note ammeter reading. Remove carbon pile load. Repair or replace starter if current exceeds specification. See STARTER SPECIFICATIONSΒ  table.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.