Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD1987CUTAWAY 6.9 1REPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE PERFORMANCESYSTEMEGR FUNCTION TESTINGEGR VALVEPORTED EGR VALVE
1987 Ford Cutaway 6.9 1
Ported EGR Valve
1987 Ford Cutaway 6.9 1SECTION Ported EGR Valve
- Check vacuum lines for correct routing. Disconnect vacuum hose at EGR valve and plug hose. Disconnect idle air by-pass valve (EFI only).
- Connect vacuum pump to valve. Start engine. Apply 6-10 in. Hg to valve and hold. Engine speed should drop at least 100 RPM or stall. Vacuum should not drop more than 1 in. Hg in 30 seconds.
- Reconnect idle air by-pass valve (EFI only) and EGR vacuum hose.
- If system does not respond as indicated, test EGR control system should be tested. If testing is required, see appropriate COMPONENT TESTING article in the EMISSION section.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.