Drive Axle - Ifs Front: Overhaul: Disassembly

1985 Ford Ranger 2.8 S, RWD, AutomaticSECTION Disassembly
  1. Remove left axle arm assembly from vehicle. Remove carrier from axle arm. Note matched numbers or letters on differential bearing caps for reassembly reference. Remove bearing caps. Install Housing Spreader (4000-E) and Spreader Adapter (T80T-4000-B).
    CAUTION: DO NOTΒ  spread housing more than .010" (.25 mm). Permanent damage to housing could result.
  2. Rotate slip yoke and shaft assembly so open side of snap ring on shaft is exposed. Remove snap ring from shaft. Remove slip yoke and shaft assembly from carrier. Mount dial indicator on axle housing to measure amount of spread.
  3. Remove dial indicator after housing has been spread. Carefully pry differential assembly out of housing. Remove spreader immediately so that housing does not distort permanently. See Fig 1 .
    Fig 1: Spreading Spicer (Dana) Carrier Housing
    G29241
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.