Section 3 (Drive Axle - Semi-Floating): Overhaul: Disassembly

1984 Ford Econoline E150, Van Window Extended, 5.8 HSECTION Disassembly
WARNING: This page is about a different car, the 1984 Ford Pickup, 1984 Ford Cab & Chassis, and 1984 Ford Bronco. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Axle housing does not need to be removed to overhaul assembly. However, it is suggested that the entire axle unit be removed from the vehicle and held tight in a stand or rack.
  1. Remove housing cover, and mark differential bearing caps for alignment reference. Loosen bearing cap bolts and install axle housing spreader tool (D 113) with holding clamps. Mount dial indicator on axle housing to measure amount of spread.
    CAUTION: DO NOTΒ  spread housing more than .010" (.25 mm). Permanent damage to housing could result.
  2. Remove dial indicator after housing has been spread. Remove bearing cap bolts. Carefully pry differential assembly out of housing. Remove spreader tool immediately, so that housing does not take set.
    Fig 1: Correct Procedure to Spread Spicer (Dana) Carrier Housing
    G29248
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.