Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Diagnostic Test
On vehicles equipped with the high voltage system, you must thoroughly read and follow all High Voltage Safety procedures. In addition, before performing any diagnostic or service procedure near a high voltage component, you must perform the High Voltage Power Down. Failure to follow these instructions may result in possible serious or fatal injury.
Read the HIGH-VOLTAGE SAFETY PROCEDURES. Refer to HIGH VOLTAGE SAFETY PROCEDURES .
When the HIGH-VOLTAGE POWER-DOWN PROCEDURE is necessary. Refer to VEHICLE HIGH VOLTAGE POWER DOWN .
Repair any Low or High Voltage DTCs in BPCM, IDCM, MCPA(B) or EVCU before proceeding and recheck operation. Refer to DIAGNOSTIC CODE INDEX .
- Check for high voltage DTC's in other ECU's.
- If high voltage DTC's were found in other ECU's, test and repair the 12 volt system according to the Service Information.
- If no problem was found, continue to step 2.
- Check to see if the vehicle has been jump started with a 24 volt system.
- If the vehicle has been jump started with a 24 volt system, clear the DTC.
- If it was not, continue to step 3.
- Check CAN voltage value in BPCM data and compare to other ECU's.
- Does the CAN voltage data reading in the BPCM match the other ECU's? If it does, there is no failure at this time.
- If the CAN voltage data does not match other ECU's, replace the BPCM in accordance to the Service Information. Refer to HIGH VOLTAGE BATTERY, REMOVAL AND INSTALLATION .
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.