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HOMESERVICE MANUALSDODGE AND RAM2024DURANGO SXT PLUS, RWDREPAIR AND DIAGNOSISENGINE PERFORMANCETESTING & DIAGNOSIS3.6L EMISSIONS CONTROLEXHAUST GAS RECIRCULATIONCOOLER, EXHAUST GAS RECIRCULATION (EGR)INSTALLATION
2024 Dodge and Ram Durango SXT Plus, RWD

Cooler, Exhaust Gas RECIRCULATION (EGR): Installation

2024 Dodge and Ram Durango SXT Plus, RWDSECTION Installation
  1. Clean the gasket mating surfaces.
  2. Using a NEW  gasket, install the EGR cooler and tighten the inlet flange bolts (1) to the proper specifications. Refer to EXHAUST GAS RECIRCULATION, TECHNICAL SPECIFICATIONS .
    GC0173547Courtesy of CHRYSLER GROUP, LLC
  3. Install the lower bolts (1) securing the EGR cooler and tighten to the proper specifications. Refer to EXHAUST GAS RECIRCULATION, TECHNICAL SPECIFICATIONS .
    GC0173801Courtesy of CHRYSLER GROUP, LLC
  4. Install the outlet coolant hose (3) to the EGR cooler.
    GC0173637Courtesy of CHRYSLER GROUP, LLC
  5. Install the inlet from pressurized coolant bottle hose (2), to the EGR cooler.
  6. Install the EGR inlet tube (2) to the EGR cooler (1).
    GC0173743Courtesy of CHRYSLER GROUP, LLC
  7. Connect the EGR temperature sensor wire harness connector (1).
    GC0173589Courtesy of CHRYSLER GROUP, LLC
  8. Install the generator. Refer to: 3.6L, GENERATOR, INSTALLATION .
  9. Fill the cooling system. Refer to: 3.6L, 5.7L, 6.4L Engine - COOLING SYSTEM - STANDARD PROCEDURE .
  10. Install the engine cover. Refer to 3.6L, COVER, ENGINE, INSTALLATION .
  11. Connect the negative battery cable.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.