Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSDODGE AND RAM20241500 TRXREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 61 (FUEL SYSTEM - 1500 CLASSIC)FUEL DELIVERY, GASMODULE, FUEL PUMPINSTALLATION
2024 Dodge and Ram 1500 TRX
Module, Fuel Pump: Installation
2024 Dodge and Ram 1500 TRXSECTION Installation
WARNING: This page is about a different car, the 2023 RAM 1500 Classic. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
An indexing arrow is located on top of the main fuel pump module to clock it's position into the fuel tank. The fuel pump module must be installed in the same position as removed.
- Using a new rubber O-ring seal, position the fuel pump module into the fuel tank opening.
- Position the lock ring (5) over top of the fuel pump module.
- Rotate the fuel pump module until the embossed alignment arrow points to the center alignment mark or the same position as noted during removal. This step must be performed to prevent the float from contacting the side of the fuel tank.
- Install the lock ring remover/installer (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (3) into the notches on the outside edge of the lock ring (5).
- Install a 1/2 inch drive breaker bar (1) into the lock ring remover/installer (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (3).
- Rotate the breaker bar clockwise until all seven notches of the lock ring have engaged.
- Install the fuel tank. Refer to TANK, FUEL, INSTALLATIONΒ .
- Connect the fuel line quick-connect fitting at the fuel rail (1).
- Connect the negative battery cable (1).
- Start the engine and check for leaks at all fuel tank connections.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.