Module, Fuel Pump: Installation

2024 Dodge and Ram 1500 TRXSECTION Installation
WARNING: This page is about a different car, the 2023 RAM 1500 Classic. However, it is still accessible from the selected car via links, so may be relevant.
GC0083607Courtesy of CHRYSLER GROUP, LLC
CAUTION:

An indexing arrow is located on top of the main fuel pump module to clock it's position into the fuel tank. The fuel pump module must be installed in the same position as removed.

  1. Using a new rubber O-ring seal, position the fuel pump module into the fuel tank opening.
  2. Position the lock ring (5) over top of the fuel pump module.
  3. Rotate the fuel pump module until the embossed alignment arrow points to the center alignment mark or the same position as noted during removal. This step must be performed to prevent the float from contacting the side of the fuel tank.
  4. Install the lock ring remover/installer (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (3) into the notches on the outside edge of the lock ring (5).
  5. Install a 1/2 inch drive breaker bar (1) into the lock ring remover/installer (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (3).
  6. Rotate the breaker bar clockwise until all seven notches of the lock ring have engaged.
  7. Install the fuel tank. Refer to TANK, FUEL, INSTALLATIONΒ .
    GC0088122Courtesy of CHRYSLER GROUP, LLC
  8. Connect the fuel line quick-connect fitting at the fuel rail (1).
    GC0087848Courtesy of CHRYSLER GROUP, LLC
  9. Connect the negative battery cable (1).
  10. Start the engine and check for leaks at all fuel tank connections.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.