Tank, Fuel: Removal

2023 Dodge and Ram Durango SXT, AWDSECTION Removal
WARNING: This page is about a different variant/trim than selected.
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  1. Perform the fuel system pressure release procedure. Refer to FUEL SYSTEM PRESSURE RELEASEΒ  .
  2. Drain the fuel tank. Refer to DRAINING FUEL TANKΒ  .
  3. Disconnect and isolate the negative battery cable (2).
    GC0209342Courtesy of CHRYSLER GROUP, LLC
  4. Raise and support the vehicle.
  5. Loosen the filler hose clamps (1) and remove the filler hose (2) from the fuel tank.
  6. Disconnect the quick-connect fitting (3) at the EVAP purge line.
  7. Remove the muffler. Refer to MUFFLER, EXHAUST, REMOVAL .
    GC0209341Courtesy of CHRYSLER GROUP, LLC
  8. Disconnect the quick-connect fitting (1) at the On-Board Refueling Vapor Recovery (ORVR) vapor line.
  9. Disconnect the quick-connect fitting (2) at the ORVR vacuum line.
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  10. Remove the driveshaft assembly. Refer to SHAFT, DRIVE, REAR, REMOVAL .
    GC0209343Courtesy of CHRYSLER GROUP, LLC
  11. Disconnect the fuel pump module electrical connector (1) located on the rear crossmember.
  12. Disconnect the electrical connector (2) from the retaining tab on the rear crossmember and position the connector aside.
    GC0209338Courtesy of CHRYSLER GROUP, LLC
  13. If equipped, remove the left side body skid plate retainers (1) and remove the skid plate.
    GC0209337Courtesy of CHRYSLER GROUP, LLC
  14. Disconnect the quick-connect fitting (1) at the fuel supply line.
    GC0209339Courtesy of CHRYSLER GROUP, LLC
  15. Using a suitable hydraulic jack (1) and a fuel tank adapter (2), support the fuel tank.
    GC0209336Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    If equipped with skid plates, remove the skid plates, fuel tank support straps and fuel tank as an assembly.

  16. Remove the fuel tank support strap retaining bolts (1).
  17. Using the hydraulic jack, lower the fuel tank, support straps and if equipped, skid plates as an assembly and remove from the vehicle.
    GC0209340Courtesy of CHRYSLER GROUP, LLC
  18. If replacing the fuel tank, remove the heat shield push pin retainers (1) and remove the heat shield.
  19. If replacing the fuel tank, remove the main fuel pump module from the fuel tank. Refer to MAIN FUEL PUMP MODULE, REMOVALΒ  .
  20. If replacing the fuel tank, remove the auxiliary fuel pump module from the fuel tank. Refer to AUXILIARY FUEL PUMP MODULE, REMOVALΒ  .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.