Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Enabling/Set Conditions And Possible Causes - Fuel Level Sensor Faults
When Monitored - Circuit Faults (P0462, P0463, P2067, P2068, P2065-11, P2065-15):
These diagnostics run when the following conditions are met:
- With the ignition on.
- Battery voltage above 10.4 volts.
- No active fuel level missing message faults (PCM only).
When Monitored - Rationality Faults (P0461, P2066):
These diagnostics run when the following conditions are met:
Single Tank System:
- With the engine running for more than two minutes.
- After the PCM decides that a calibrated amount of fuel should have been consumed (between approximately one and five gallons depending on initial fuel level).
- This is determined by the accumulated amount of fuel injected into the engine through the Fuel Injectors.
Saddle Tank System:
- The primary level rationality diagnostic runs when the Fuel Level Sensor 2 (Secondary) is reading empty.
- The secondary level rationality diagnostic runs when the Fuel Level Sensor 1 (Primary) is reading full.
Dual Tank System:
- The primary level rationality diagnostic functions the same as the Single Tank System.
- The secondary level rationality diagnostic runs when a fuel transfer event is occurring.
| FAULT SETTING CRITERIA | |
|---|---|
| Circuit Low/High Faults - (P0462, P0463, P2067, P2068, P2065-11, P2065-15) |
|
| Rationality Faults - Single Tank Systems | When the PCM does not see a change in fuel level of greater than 0.06 volts after the calibrated amount of fuel should have been consumed the diagnostic will fail. |
| Rationality Faults - Saddle Tank Systems |
|
| Rationality Faults - Saddle Tank Systems |
|
Default Actions:
- The MIL is illuminated.
| Possible Causes - Circuit Faults |
|---|
| FUEL LEVEL SENSOR HARNESS CONNECTOR DAMAGED OR NOT CONNECTED COMPLETELY |
| FUEL LEVEL SENSOR SIGNAL CIRCUIT SHORTED TO GROUND (CIRCUIT LOW FAULT) |
| FUEL LEVEL SENSOR SIGNAL CIRCUIT SHORTED TO THE SENSOR RETURN CIRCUIT (CIRCUIT LOW FAULT) |
| FUEL LEVEL SENSOR SIGNAL CIRCUIT SHORTED TO VOLTAGE (CIRCUIT HIGH FAULT) |
| FUEL LEVEL SENSOR SIGNAL CIRCUIT OPEN/HIGH RESISTANCE (CIRCUIT HIGH FAULT) |
| FUEL LEVEL SENSOR RETURN CIRCUIT OPEN/HIGH RESISTANCE (CIRCUIT HIGH FAULT) |
| FAULTY FUEL LEVEL SENSOR |
| FAULTY BODY CONTROL MODULE (BCM) |
| Possible Causes - Rationality Faults |
|---|
| FUEL LEVEL SENSOR HARNESS CONNECTOR DAMAGED OR NOT CONNECTED COMPLETELY |
| FUEL TANK DAMAGED |
| OBSTRUCTION TO THE PRIMARY OR SECONDARY FUEL LEVEL SENSOR |
| PRIMARY OR SECONDARY FUEL LEVEL SENSOR FAULTY OR BROKEN |
| SECONDARY PUMP OR SIPHON TUBE LEAKING OR DISCONNECTED (SADDLE TANK SYSTEM) |
| POWERTRAIN CONTROL MODULE (PCM) |
Always perform the PRE-DIAGNOSTIC TROUBLESHOOTING PROCEDURE before proceeding. Refer to PRE-DIAGNOSTIC TROUBLESHOOTING PROCEDURE .
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.