Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSDODGE AND RAM2020DURANGO GT, AWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 10 (MP3023 TRANSFER CASE (SERVICE INFORMATION))CLUTCHASSEMBLY
2020 Dodge and Ram Durango GT, AWD
Section 10 (Mp3023 Transfer Case (Service Information)): Clutch: Assembly
2020 Dodge and Ram Durango GT, AWDSECTION Assembly
WARNING: This page is about a different variant/trim than selected.
| 1 - MAINSHAFT |
| 2 - DRIVE SPROCKET |
| 3 - CLUTCH HOUSING |
| 4 - CLUTCH HOUSING RETAINING RING |
| 5 - SPROCKET SPACER T-WASHER |
| 6 - CLUTCH HUB |
| 7 - FRICTION PLATE |
| 8 - STEEL REACTION PLATE |
| 9 - CLUTCH SPRING |
| 10 - CLUTCH PISTON |
| 11 - THRUST WASHER |
| 12 - THRUST BEARING |
| 13 - BALL RAMP A LEVER |
| 14 - BALL |
| 15 - LEVER B ASSEMBLY |
| 16 - THRUST BEARING |
| 17 - THRUST WASHER |
| 18 - THRUST COLLAR |
| 19 - CLUTCH SHIM |
| 20 - RETAINING RING |
NOTE:
If the transfer case assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the Quick Learn Procedure using the Scan Tool.
- Install the outer clutch drum onto the main shaft and drive sprocket.
- Install the clutch hub snap ring (2) and thrust washer (1).
- Install the inner clutch hub.
- Starting with friction disc and ending with a friction disc, install the clutch pack.NOTE:
The four identical springs must be installed in the orientation shown.
- Install the clutch return springs.
- Install the clutch apply piston with the lettering up and the stepped face down.
- Install the lower thrust bearing race.
- Install the lower thrust bearing.
- Install the lower shift lever.
- Install the shift lever balls into their pockets.
- Install the upper shift lever.
- Install the upper thrust bearing.
- Install the upper thrust bearing race.
- Install the thrust collar.
- Install the clutch shim.
- Install the clutch upper snap ring.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.