Converter, Catalytic: Installation: 2.4L

2013 Dodge and Ram Journey Crew, AWDSECTION 2.4L
WARNING: This page is about a different car, the 2012 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Oxygen Sensor Connector, Catalytic Converter & Bolts
GC0121231Courtesy of CHRYSLER GROUP, LLC
1 - OXYGEN SENSOR ELECTRICAL CONNECTOR
2 - FLANGE NUTS
3 - CATALYTIC CONVERTER - 2.0/2.4L
NOTE:

Always work from the front to rear of exhaust system when aligning and tightening exhaust system components.

  1. Clean manifold to converter sealing surfaces.
  2. Using a new gasket, position catalytic converter to exhaust manifold.
  3. Install catalytic converter mounting bolts (2). Tighten to 28 N.m (250 in. lbs.).
  4. Position a new band clamp onto the resonator and muffler assembly.
  5. Install resonator and muffler assembly onto catalytic converter.
  6. Align exhaust system to maintain position and proper clearance with underbody parts. All support isolators should have equal load on them.
  7. Tighten resonator and muffler assembly band clamp to 54 N.m (40 ft. lbs.).
  8. Lower vehicle.
  9. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
  10. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.