Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSDODGE AND RAM1999CARAVAN BASE, 2.4 BREPAIR AND DIAGNOSISTRANSMISSIONAUTOMATIC TRANSOVERHAUL - 31THCOMPONENT DISASSEMBLY & REASSEMBLYREAR CLUTCH ASSEMBLYREASSEMBLY
1999 Dodge and Ram Caravan Base, 2.4 B
Rear Clutch Assembly: Reassembly
1999 Dodge and Ram Caravan Base, 2.4 BSECTION Reassembly
- To reassemble, reverse disassembly procedure. Ensure components are installed with pressure plate, and then a clutch disc, alternating with a clutch steel plate. See Figure .
- Install reaction plate and selective snap ring. Using feeler gauge, measure rear clutch clearance between reaction plate and selective snap ring. See Fig 1 .
- Rear clutch clearance should be .028-.043" (.71-1.09 mm), regardless of number of clutch discs used. If rear clutch clearance is not within specification, install different thickness selective snap ring to obtain correct clearance.
- Selective snap ring is available in thicknesses of .048-.050" (1.22-1.27 mm), .060-.062" (1.52-1.57 mm), .068-.070" (1.73-1.78 mm), .074-.076" (1.88-1.93 mm) and .087-.089" (2.21-2.26 mm).
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.