Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSDODGE AND RAM1996CARAVAN V6-229 3.8LREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTTRANSMISSION CONTROL SYSTEMSTESTING AND INSPECTIONCOMPONENT TESTS AND GENERAL DIAGNOSTICSDIAGNOSTIC STRATEGIESDIAGNOSTIC TOOLSWIRING HARNESS REPAIR PACKAGES
1996 Dodge and Ram Caravan V6-229 3.8L
Wiring Harness Repair Packages
1996 Dodge and Ram Caravan V6-229 3.8LSECTION Wiring Harness Repair Packages
60-WAY CONNECTOR REPAIRS
A. 60-way insulator package - 4419 491
1. Black 60-way connector
2. 2 wedges
3. 20 plugs to cap open cavities
B. Outer plastic shield - 4400 980
C. 60-way wiring/terminal repair package - 4419
1. 14 two terminal leads
2. 14 pieces of heat shrink tubing
3. Male gauging terminals
8-WAY SOLENOID PACK CONNECTOR
Male gauging terminals - 4368 163
INPUT AND OUTPUT SPEED SENSOR CONNECTORS - 4419 478
Male gauging terminals - 4358 163
PRNDL AND NEUTRAL SAFETY SWITCH CONNECTORS
1990-95 - 4638 996: Use the 60-way male gauging terminals from the 4419 479 package.
NOTE: If the male gauging terminals are not
available, you can GO-NO-GO the terminals with CARB gauges:
GO-NO-GO
60-way & 1990-95 PRNDL & Park Neutral Switch 0.055" 0.060"
Input and Output Speed Sensors 0.040 0.045"
8-way solenoid pack connector 0.085" 0.090"
A. 60-way insulator package - 4419 491
1. Black 60-way connector
2. 2 wedges
3. 20 plugs to cap open cavities
B. Outer plastic shield - 4400 980
C. 60-way wiring/terminal repair package - 4419
1. 14 two terminal leads
2. 14 pieces of heat shrink tubing
3. Male gauging terminals
8-WAY SOLENOID PACK CONNECTOR
Male gauging terminals - 4368 163
INPUT AND OUTPUT SPEED SENSOR CONNECTORS - 4419 478
Male gauging terminals - 4358 163
PRNDL AND NEUTRAL SAFETY SWITCH CONNECTORS
1990-95 - 4638 996: Use the 60-way male gauging terminals from the 4419 479 package.
NOTE: If the male gauging terminals are not
available, you can GO-NO-GO the terminals with CARB gauges:
GO-NO-GO
60-way & 1990-95 PRNDL & Park Neutral Switch 0.055" 0.060"
Input and Output Speed Sensors 0.040 0.045"
8-way solenoid pack connector 0.085" 0.090"
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.