Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSDODGE AND RAM1996CARAVAN L4-2.4L DOHCREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTCOMPUTERS AND CONTROL SYSTEMSRELAYS AND MODULES - COMPUTERS AND CONTROL SYSTEMSMAIN RELAY (COMPUTER/FUEL SYSTEM)TESTING AND INSPECTIONAUTO SHUTDOWN (ASD) RELAY
1996 Dodge and Ram Caravan L4-2.4L DOHC
Auto Shutdown (ASD) Relay
1996 Dodge and Ram Caravan L4-2.4L DOHCSECTION Auto Shutdown (ASD) Relay
Fig 91 ASD And Fuel Pump Relay Terminals:
ASD and Fuel Pump Relay Test
The following description of operation and tests apply only to the Automatic Shutdown (ASD) and fuel pump relay. The terminals on the bottom of each relay are numbered (Fig. 91).
RELAY OPERATION
Terminal 30: Connected to battery voltage.
- For both the ASD and fuel pump relays, terminal 30 is connected to battery voltage at all times.
Terminal 85: The PCM grounds the coil side of the relay through this terminal.
Terminal 86: Supplies voltage to the coil side of the relay.
Terminal 87A: When the PCM de-energizes the ASD and fuel pump relays, terminal number 87A connects to terminal 30.
- This is the OFF position.
- In the OFF position, voltage is not supplied to the rest of the circuit.
- Terminal 87A is the center terminal on the relay.
Terminal 87: When the PCM energizes the ASD and fuel pump relays, terminal 87 connects to terminal 30.
- This is the ON position.
- Terminal 87 supplies voltage to the rest of the circuit.
TESTING
1. Remove relay from connector before testing.
2. With the relay removed from the vehicle, use an ohmmeter to check the resistance between terminals 85 and 86.
- The resistance should be between 70 - 80 ohms.
3. Connect the ohmmeter between terminals 30 and 87A.
- The ohmmeter should show continuity between terminals 30 and 87A.
4. Connect the ohmmeter between terminals 87 and 30.
- The ohmmeter should not show continuity at this time.
5. Connect one end of a jumper wire (16 gauge or smaller) to relay terminal 85. Connect the other end of the jumper wire to the ground side of a 12 volt power source.
6. Connect one end of another jumper wire (16 gauge or smaller) to the power side of the 12 volt power source.
- Do not attach the other end of the jumper wire to the relay at this time.
CAUTION: Do not allow ohmmeter to contact terminals 85 or 86 during this test.
7. Attach the other end of the jumper wire to relay terminal 86. This activates the relay.
- The ohmmeter should now show continuity between relay terminals 87 and 30.
- The ohmmeter should not show continuity between relay terminals 87A and 30.
8. Disconnect jumper wires.
9. Replace the relay if it did not pass the continuity and resistance tests.
- If the relay passed the tests, it operates properly. Check the remainder of the ASD and fuel pump relay circuits.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.