Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSDODGE AND RAM1996CARAVAN L4-2.4L DOHCREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTCOMPUTERS AND CONTROL SYSTEMSDESCRIPTION AND OPERATIONFUNCTIONAL OPERATIONINPUTS AND OUTPUTSOUTPUTSRADIATOR FAN CONTROL MODULE
1996 Dodge and Ram Caravan L4-2.4L DOHC
Radiator Fan Control Module
1996 Dodge and Ram Caravan L4-2.4L DOHCSECTION Radiator Fan Control Module
Fig 41 Fan Control Module:
The radiator fan runs at a variable speed depending on coolant temperature and A/C system pressure. The radiator fan circuit contains a Pulse Width Module (PCM).
A 5 volt signal is supplied to the PCM. The PCM provides a pulsed ground for the PCM. Depending upon the amount of pulse on time, the PCM puts out a proportional voltage to the fan motor at the lower speed. For instance, if the on time is 30 percent, then the voltage to the fan motor will be 3.6 volts.
When engine coolant reaches approximately 102°C (215°F) the PCM grounds the PCM relay.
- If engine coolant reaches 207°C (225°F) the PCM grounds the high speed ground relay and high speed fan relay.
- If the fan operates at high speed, the PCM de-energizes the high speed relay and high speed ground relay when coolant temperature drops to approximately 101°C (214°F).
- When coolant temperature drops to 101°C (214°F) the fan operates at low speed.
- The PCM de-energizes the low speed relay when coolant temperature drops to approximately 93°C (199°F).
Also, when the air conditioning pressure switch closes, the fan operates at high speed. The air conditioning switch closes at between 275 and 295 psi.
- When air conditioning pressure drops approximately 40 psi, the pressure switch opens and the fan operates at low speed.
The PCM relay is located on the left front inner frame just behind the radiator (Fig. 41).
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.