Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSDODGE AND RAM1992CARAVAN FWD V6-201 3.3LREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINDIFFERENTIAL ASSEMBLYSERVICE AND REPAIROVERRUNNING CLUTCH VACUUM MOTOR REPLACEMENT
1992 Dodge and Ram Caravan FWD V6-201 3.3L
Overrunning Clutch Vacuum Motor Replacement
1992 Dodge and Ram Caravan FWD V6-201 3.3LSECTION Overrunning Clutch Vacuum Motor Replacement
Fig. 7 Vacuum motor removal:
REMOVAL
1. Remove drive line assembly, refer to REAR DRIVE LINE.
2. Cut vacuum line clamps, then disconnect.
3. Remove overrunning clutch cover attaching bolts, then remove cover.
4. Clamp assembly in suitable soft jawed vise.
5. Remove E-clips from motor shaft.
6. Slide motor from housing while holding clutch shift fork. Shift fork may be installed backwards. Note position before removal.
INSTALLATION
1. Clean and inspect all parts and surfaces. Replace worn or damaged components.
2. Slide vacuum motor in housing and through shift fork. Shift fork must be angled away from vacuum motor.
3. Install E-clips at shift motor shaft and vacuum motor bushing.
4. Apply bead of Mopar Gasket Maker part No. 4318083, Loctite Gasket Eliminator No. 518 or equivalent and install clutch cover, ensuring clutch fork engages into clutch dog. Torque attaching bolts to 250 inch lbs.
5. Check and fill fluids as required. Use only Mopar Type 7176 automatic transmission fluid or equivalent in overrunning clutch housing.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.