Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSDODGE AND RAM1992CARAVAN FWD V6-201 3.3LREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTCOMPUTERS AND CONTROL SYSTEMSMAIN RELAY (COMPUTER/FUEL SYSTEM)TESTING AND INSPECTIONAUTO SHUTDOWN (ASD) RELAY
1992 Dodge and Ram Caravan FWD V6-201 3.3L
Auto Shutdown (ASD) Relay
1992 Dodge and Ram Caravan FWD V6-201 3.3LSECTION Auto Shutdown (ASD) Relay
Note: The relay terminal numbers can be found on the bottom of the relay:
Terminal Identification
^ Terminal number 30 is connected to battery voltage and can be switched or B + (hot) at all times. ^ Terminal number 87A is connected (a circuit is formed) to terminal 30 in the de-energized (normally OFF) position.
^ Terminal number 87 is connected (a circuit is formed) to terminal 30 in the energized (ON) position. Terminal number 87 then supplies battery voltage to the component being operated.
^ Terminal number 86 is connected to a switched (+) power source.
^ Terminal number 85 is grounded by the PCM.
Procedure
1. Remove relay before testing.
2. Using an ohmmeter, perform a resistance test between terminals 85 and 86. Resistance value (ohms) should be 75 ± 5 ohms for resistor equipped relays.
3. Connect the ohmmeter between terminals number 87A and 30. Continuity should be present at this time.
4. Connect the ohmmeter between terminals number 87 and 30. Continuity should not be present at this time.
5. Use a set of jumper wires (16 gauge or smaller). Connect one jumper wire between terminal number 85 (on the relay) to the ground side (-) of a 12 Volt power source.
6. Attach the other jumper wire to the positive side (+) of a 12V power source. Do not connect this jumper wire to relay at this time.
Caution: Do not allow the ohmmeter to contact terminals 85 or 86 during these tests. Damage to ohmmeter may result.
7. Attach the other jumper wire (12V +) to terminal number 86. This will activate the relay. Continuity should now be present between terminals number 87 and 30. Continuity should not be present between terminals number 87A and 30.
8. Disconnect jumper wires from relay and 12 Volt power source.
^ If continuity or resistance tests did not pass, replace relay. If tests passed, refer to Wiring Diagrams for fuel system wiring diagrams.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.