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HOMESERVICE MANUALSCHRYSLER2005CROSSFIRE LIMITED, 2D COUPE, STANDARDREPAIR AND DIAGNOSISTRANSMISSIONAUTOMATIC TRANSENGINE COOLING SYSTEM & AUTOMATIC TRANSMISSION COOLING SYSTEMENGINEWATER PUMPINSTALLATIONINSTALLATION - SRT
2005 Chrysler Crossfire Limited, 2D Coupe, Standard

Installation - SRT

2005 Chrysler Crossfire Limited, 2D Coupe, StandardSECTION Installation - SRT
Fig 1: Installing Water Pump
GC0033996Courtesy of DAIMLERCHRYSLER CORP.
  1. Clean all gasket surfaces.
  2. Position the water pump with a new gasket on the timing chain cover.
  3. Install the water pump bolts in the correct positions. Tighten the bolts to 35 N.m (26 ft. lbs.).
    Fig 2: Identifying Accessory Drive Belt Idler Pulley, Water Pump Pulley & Oil Cooler Hose
    GC0034001Courtesy of DAIMLERCHRYSLER CORP.
  4. Install the oil cooler hose (3) to the water pump.
  5. Install the hose clamp.
  6. Install the water pump pulley (2) and bolts. Tighten the water pump pulley bolts to 10 N.m (89 in. lbs.).
  7. Install the idler pulley (1) and bolt. Tighten the idler pulley bolt to 10 N.m (89 in. lbs.).
    Fig 3: Identifying Coolant Bypass Hose
    GC0033584Courtesy of DAIMLERCHRYSLER CORP.
  8. Connect the lower radiator hose (2) and coolant by-pass hose (1).
  9. Install the generator. (Refer to ELECTRICAL/CHARGING/GENERATOR - INSTALLATION) .
    Fig 4: Removing/Installing Accessory Drive Belt
    GC0033987Courtesy of DAIMLERCHRYSLER CORP.
  10. Rotate the belt tensioner counterclockwise and install the accessory drive belt.
  11. Release the belt tensioner and remove the wrench.
    Fig 5: Identifying Air Pump Tube Assembly & Air Pump Tube Retaining Bolts
    GC0033628Courtesy of DAIMLERCHRYSLER CORP.
  12. Install the air pump tube assembly (1) to the engine. (Refer to EMISSIONS CONTROL/AIR INJECTION/AIR PUMP INLET TUBE - INSTALLATION) .
    Fig 6: Removing/Installing Radiator Fan
    GC0033979Courtesy of DAIMLERCHRYSLER CORP.
  13. Install the radiator fan. (Refer to COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
    Fig 7: Removing/Installing Engine Cover
    GC0032344Courtesy of DAIMLERCHRYSLER CORP.
  14. Install the engine cover (1). Align the engine cover retaining clips to the rubber mounts, and push down firmly to connect engine cover to rubber mounts.
    NOTE: To ease the installation of the engine cover, apply a small amount of lubricant to the engine cover rubber mounts.
  15. Connect the negative battery cable.
  16. Fill the cooling system. (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
  17. Start the engine and check for coolant leaks.
  18. Recheck the coolant level.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.