2005 Chrysler 300 BaseFACTORY OEM SERVICE PROCEDURE

Transfer Case Control Module: Operation: Notes

WARNING: This page is about a different car, the 2004 Dodge Pickup and 2004 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

The Transfer Case Control Module (TCCM) utilizes the input from the transfer case mounted mode sensor, the instrument panel mounted selector switch, and the following information from the vehicle's PCI serial bus to determine if a shift is allowed.

  • Engine RPM and Vehicle Speed
  • Diagnostic Requests
  • Manual Transmission and Brake Applied
  • PRNDL
  • Ignition Status
  • ABS Messages

Once the TCCM determines that a requested shift is allowed, it actuates the bi-directional shift motor as necessary to achieve the desired transfer case operating mode. The TCCM also monitors the mode sensor while controlling the shift motor to determine the status of the shift attempt.

Several items can cause the requested shift not to be completed. If the TCCM has recognized a fault (DTC) of some variety, it will begin operation in one of four Functionality Levels. These levels are:

  • Level Zero  - Normal Operation.
  • Level One  - Only Mode Shifts Are Allowed.
  • Level Two  - Only Mode Shifts and Shifts Into LOW Are Allowed (No Neutral Shifts Are Allowed).
  • Level Three  - No Shifts Are Allowed

The TCCM can also be operating in one of three possible power modes. These power modes are:

  • Full Power Mode  is the normal operational mode of the module. This mode is achieved by normal PCI bus traffic being present and the ignition being in the RUN position.
  • Reduced Power Mode  will be entered when the ignition has been powered off. In this state, the module will shut down power supplied to external devices, and to electronic interface inputs and outputs. From this state the module can enter either Sleep Mode or Full Power Mode. To enter this mode, the module must receive an ignition message denoting that the ignition is off, or not receive any messages for 5 +/-0.5 seconds. To exit this mode, the module must receive one ignition message that denotes that the ignition is in the RUN position.
  • Sleep Mode  will be entered, from the Reduced Power Mode, when no PCI traffic has been sensed for 20 +/-1 seconds. If during Sleep Mode the module detects PCI bus traffic, it will revert to the Reduced Power mode while monitoring for ignition messages. It will remain in this state as long as there is traffic other than run or start messages, and will return to Sleep mode if the bus goes without traffic for 20 +/-1 seconds.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.