Exhaust System: Description

2004 Chrysler PT Cruiser Touring, 2.4 B, AutomaticSECTION Description
WARNING: This page is about a different car, the 2003 Dodge Intrepid, 2003 Chrysler Intrepid, 2003 Chrysler Concorde, and 2003 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.

The exhaust system (Fig 1 ) or (Fig 2 ) consists of two front close coupled catalytic converters. Both converters attach directly to the exhaust manifold using a V-Band clamp. The exhaust down pipes exit the converters and connect into the front resonator. The front resonator, intermediate pipe, and muffler are one single module. The rear resonator and tailpipe connect to the muffler outlet. The 300M Special has both a left and right rear resonator. The upstream oxygen sensors are located in each exhaust manifold. The downstream oxygen sensors are located at the rear of each catalytic converter.

Fig 1: Exploded View Of Exhaust System - Except 300M Special
G02709206Courtesy of DAIMLERCHRYSLER CORP.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.