Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHRYSLER2004PT CRUISER TOURING, 2.4 B, AUTOMATICREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 9 (ENGINE CONTROLS - REMOVAL, OVERHAUL & INSTALLATION)FUEL SYSTEMSFUEL TANKINSTALLATION
2004 Chrysler PT Cruiser Touring, 2.4 B, Automatic
Fuel Tank: Installation
2004 Chrysler PT Cruiser Touring, 2.4 B, AutomaticSECTION Installation
WARNING: This page is about a different car, the 2002 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
- To install, reverse removal procedure. Install fuel line on fuel pump module using proper procedure. See FUEL LINE DISCONNECT FITTINGS . Tighten fuel tank strap bolts to specification. See TORQUE SPECIFICATIONS .
- Check for fuel leaks by starting engine or by pressurizing fuel system. Fuel system may be pressurized by using scan tool manufacturer's instructions and scan tool connected to data link connector to perform ASD FUEL SYSTEM TEST. When performing ASD FUEL SYSTEM TEST, ASD relay and fuel pump relay remain energized for 7 minutes unless test is stopped or ignition is turned off.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.